2011 FORD KUGA Index

5.Special Tool(s): 303-508
E66114
303-508
Installation
1.To install reverse the removal procedure.
G543490en2008.50 Kuga8/2011
303-01- 24
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Timing Belt(21 304 0)
Special Tool(s) / General Equipment303-1054
Locking Tool, Timing Belt
Tensioner
3031054
303-1179
Holding Wrench, Crankshaft
E62035
Trolley Jack
Two Leg Puller
Removal
1.Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2.
E68741
3. General Equipment: Trolley Jack
E66944
4.
E68472
2
1
5.
E68742
G543492en2008.50 Kuga8/2011
303-01- 25
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
25
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.
E122374
x4
7.General Equipment: Two Leg Puller
E122375
8. CAUTION: Make sure that the
installation marks are aligned.
E113365
G543492en2008.50 Kuga8/2011
303-01- 26
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
26
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with mechanical timing belt tensioner
9.
E68488
1
3
2
Vehicles with automatic timing belt tensioner
10. WARNING: Take extra care whenhandling the compressed spring.
Install the Special Tool(s): 303-1054
1
2
E113799
303-1054
11. WARNING: Take extra care whenhandling the compressed spring.
Special Tool(s): 303-1054
E113800
1
2
3
303-1054
G543492en2008.50 Kuga8/2011
303-01- 27
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
27
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
Vehicles with mechanical timing belt tensioner
1. NOTE:Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
2. NOTE: Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
3. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543492en2008.50 Kuga8/2011
303-01- 28
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
28
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
4.
E112858
1
x2
2
5. CAUTION: Make sure that theinstallation marks are aligned.
E113365
6. NOTE: Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
E122486
1
2
303-1179
G543492en2008.50 Kuga8/2011
303-01-
29
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
7.
Remove the Special Tool(s): 303-1179
8.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
9.Torque: 10
E68742
x4
Nm

10.Torque: 115Nm1.
2. Torque: 90
Nm
E68740
1
2
11 .
E68741
12.Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
G543492en2008.50 Kuga8/2011
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Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Camshafts(21 284 0)
Special Tool(s) / General Equipment303-1178
Timing Tool Camshaft
E62051
Punch
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
WSK-M2G348-A7 /
5U7J-M2G348-BA
Flange Sealant - Anaer-
obic LP
Removal
1.
Refer to: Camshaft Seal (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
2.
E113641
3. Remove the Special Tool(s): 303-1178
E66324
303-1178
4.General Equipment: Punch
E68948
5.Loosen each bolt 2 turns at a time until all bolts
are removed.
G543491en2008.50 Kuga8/2011
303-01- 31
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
31
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL