2011 FORD KUGA 2.5L

WARNING: Be prepared to collect
escaping fluid.
Torque: 38
E65223
4. Torque: 17Nm
E65764
5.Torque: 48Nm
E65218
6.Torque: 48Nm
E65219
7.Torque: 10Nm
E65220
8.Torque: 17Nm
E65221
x4
303-01- 46
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
46
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
G543325en2008.50 Kuga8/2011

9.Torque: 17Nm
E65222
Installation
1. NOTE: The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
E84444
2. To install, reverse the removal procedure.
3.
CAUTION: The fluid level must remain
between the MAX and MIN marks.
Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil
G543325en2008.50 Kuga8/2011
303-01- 47
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
47
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Oil Pump(21 714 0)
Special Tool(s)211-014
Remover, Steering Wheel
13019
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
2. Special Tool(s): 211-014
E64877
211-014
3.Torque: 6Nm
E64878
4.Refer to: Crankshaft Front Seal (303-01 Engine
- 2.5L Duratec (147kW/200PS) - VI5, Removal
and Installation).
Installation
1. To install, reverse the removal procedure.
G543327en2008.50 Kuga8/2011
303-01- 48
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
48
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Exhaust Manifold(21 187 0)
Removal
1.Refer to: Turbocharger (303-04 Fuel Charging
and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
Installation
1. Refer to: Turbocharger (303-04 Fuel Charging
and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
G1079021en2008.50 Kuga8/2011
303-01- 49
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
49
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Cylinder Head(21 163 0)
General EquipmentFluid Container
Tire Lever
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
3. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
4. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
5.
E98184
6. Torque: 24Nm
E68748
7. Torque: 48Nm1.
2. Torque: 80
Nm
E65766
1
2
8. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
General Equipment: Tire Lever
Material: Grease KS-PS (SA-M1C9107-A /YS5J-M1C9107-AA) grease
Torque: 50
Nm
E66052
x2
G1079022en2008.50 Kuga8/2011
303-01- 50
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
50
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.Torque: 24Nm
E112254
G1079022en2008.50 Kuga8/2011
303-01- 51
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
51
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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E66726
10. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
11 .Torque: 24Nm
E112607
1
2
34
12. CAUTION: Make sure that the gaskets
are correctly located.
E112806
13.
E65070
Torque: 24Nm

15. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10
E68504
16. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
E68413
18.Torque: 10Nm
E113004
x8
19.
G1079022en2008.50 Kuga8/2011
303-01- 52
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
52
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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E67743
14.
E106249
Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
17.
E67375

20.
21.Torque: 10Nm
E67906
22.
E64165
23.Torque: 19Nm
24.
E68474
25.Refer to: Camshafts (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
26. Torque: 25
Nm
G1079022en2008.50 Kuga8/2011
303-01- 53
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
53
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E67907E67382
E68998