2011 FORD KUGA index

3.Special Tool(s): 205-080, 204-348
General Equipment: Hydraulic Press
E99321
205-080
204-348
4.Special Tool(s): 205-255, 204-740
General Equipment: Hydraulic Press
E99322
205-255
204-740/2
5.Special Tool(s): 205-071-01, 205-295, 204-158
G1000206en2008.50 Kuga8/2011
204-01- 10
Front Suspension
204-01- 10
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99400
205-071-01
204-158205-295
6.
E103391
Installation
1. NOTE:Make sure that the sensor ring is
correctly located.
G1000206en2008.50 Kuga8/2011
204-01- 11
Front Suspension
204-01- 11
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Install the wheel bearing with the black colored
wheel speed sensor ring facing towards the
transmission side.
Special Tool(s): 204-740
General Equipment: Hydraulic Press
E99402
204-740/1
2.Special Tool(s): 204-740
General Equipment: Hydraulic Press
E99403
204-740/1
3. NOTE: Make sure that this component is
installed to the noted removal position.
E99320
4. Refer to: Wheel Knuckle (204-01 Front
Suspension, Removal and Installation).
G1000206en2008.50 Kuga8/2011
204-01- 12
Front Suspension
204-01- 12
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Lower Arm(14 706 0; 14 707 0; 14 709 0)
Special Tool(s)204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.
E98543
x7
3. Torque: 83Nm
E97635
4.If equipped.
Torque: 8
Nm
E75215
5.Special Tool(s): 204-605
E97732
204-605
G1000207en2008.50 Kuga8/2011
204-01- 13
Front Suspension
204-01- 13
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.Special Tool(s): 204-609
E81908
204-609
7. CAUTION: Make sure that new bolts are
installed.
1. Torque:• Stage 1: 100
Nm
• Stage 2: Loosen 90°
• Stage 3: 125Nm
2. Torque: 175Nm
E97634
1
1
2
Installation
1.To install, reverse the removal procedure.
2. Check the toe setting and adjust as necessary.
Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1000207en2008.50 Kuga8/2011
204-01- 14
Front Suspension
204-01- 14
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Stabilizer Bar(14 752 0)
Special Tool(s) / General Equipment205-316A
Alignment Pins, Subframe
15097A
Hydraulic Press
Transmission Jack
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.
E98543
x7
3. If equipped.
Torque: 8
Nm
E75215
4. CAUTION: Make sure that the ball joint
ball does not rotate.
On both sides.
Torque: 47.5
Nm
E91648
5. CAUTION: Make sure that the exhaustflexible pipe is not forcibly bent.
E98334
6.
E98346
G1000208en2008.50 Kuga8/2011
204-01- 15
Front Suspension
204-01- 15
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

7.Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E89385
8.Torque:
• Stage 1: 40
Nm
• Stage 2: 60°
E98557
9.General Equipment: Transmission Jack
E99060
10.Remove the following items:
1. Torque: 70
Nm
2. Torque: • Stage 1: 140
Nm
• Stage 2: 180°
3. Torque: 125Nm
G1000208en2008.50 Kuga8/2011
204-01- 16
Front Suspension
204-01- 16
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E98979
1
120 mm
4
2233
11 .Torque: 47.5Nm
E99063
12. N O T E : Note the position of each component
before removal.
E68087
Installation
1. NOTE: Make sure that the component is clean,
free of foreign material and lubricant.
G1000208en2008.50 Kuga8/2011
204-01- 17
Front Suspension
204-01- 17
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL