Page 49 of 655

SECTION 303-04C Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04C-2
Fuel Heater ........................................................................\
.................................................
303-04C-2
Fuel Injection Pump ........................................................................\
....................................
303-04C-2
Fuel Injector 1 ........................................................................\
.............................................
303-04C-2
Fuel Injector 2 ........................................................................\
.............................................
303-04C-2
Fuel Injector 3 ........................................................................\
.............................................
303-04C-2
Fuel Injector 4 ........................................................................\
.............................................
303-04C-3
Fuel Metering Valve ........................................................................\
....................................
303-04C-3
Fuel Pressure Regulator ........................................................................\
.............................
303-04C-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C- 1
.
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Page 50 of 655
Fuel Heater (G1226708)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FILTER HEATER C945 0.75
WKGN-RD15S-PE8B
0.75WKBK31-PE8B
Fuel Injection Pump (G1226709)
12
56
34
3M5T-14A464-DGA
C734
TO FUEL PUMP DW10
HARNESS 14014
9-GA7EBN-RDWA0.50
8-GA7EWH-RDWA0.50
8-GA25WH-BUWA0.50
31-RG2EBKWA1.5
15S-RG2EGN-OGWA1.5
Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
201
1.0 Kuga
303-04C- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-2
.
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Page 52 of 655

SECTION 303-04D Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04D-2
Fuel Injector 1 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 2 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 3 — B ........................................................................\
.....................................
303-04D-3
Fuel Injector 4 — B ........................................................................\
.....................................
303-04D-3
Fuel Metering Valve ........................................................................\
....................................
303-04D-3
Throttle Body — C........................................................................\
......................................
303-04D-3
Fuel Heater — A ........................................................................\
.........................................
303-04D-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-1
.
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Page 54 of 655
Fuel Injector 4—B (G1336742)
Fuel Metering Valve (G1336745)
12
6M5T-14A464-BBA
HARNESS 12A690 TO INLET METERING VALVE C1E518 G1.0WK
GN-WH
CBB12EC G1.0WK
GN-VT
CE153A
Throttle Body—C (G1336746)
4
3
2
1
5
AV6N-14A464-GA
HARNESS 12A690
TO THROTTLE BODY C1E137-C G0.50WK
YE-VT
CE412C
G0.50WK
BU-WH
LE428B G
0.50WKGY
VE820B G0.50WK
YE-VT
RE427BC G0.50WK
BU-GN
CE426C
Fuel Heater—A (G1336748)
12
6M5T-14A464-CBA
HARNESS 12A690 TO FILTER HEATED ELEMENT C1E232-A 1.5WK
VT-OG
CBB14A
1.5WK
BK-GN
GD129C
303-04D- 3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-3
.
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Page 77 of 655
Glow Plug 1 (G1240684)
1
92BG-14463-GJA
C857
PRE GLOW HEATER ELEMENT 1
HARNESS 14K106 15S-RD15D GN-OG WK 2.5
Glow Plug 2 (G1240685)
1
92BG-14463-GJA
C856
PRE GLOW HEATER ELEMENT 2
HARNESS 14K106 15S-RD15C GN-OG WK 2.5
Glow Plug 3 (G1240686)
1
92BG-14463-GJA
C855
PRE GLOW HEATER ELEMENT 3
HARNESS 14K106 15S-RD15B GN-OG WK 2.5
Glow Plug 4 (G1240687)
1
92BG-14463-GJA
C854
PRE GLOW HEATER ELEMENT 4
HARNESS 14K106 15S-RD15A GN-OG WK 2.5
Glow Plug Relay (G1279922)
2011.0 Kuga
303-07B-
2
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-2
.
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Page 79 of 655
SECTION 303-08A Engine Emission Control— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08A-2
Positive Crankcase Ventilation (PCV) Valve Heater Element .............................................
303-08A-1
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-
1
.
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Page 80 of 655
Positive Crankcase Ventilation (PCV) Valve Heater Element (G1230344)
12
6M5T-14A464-GBA
HARNESS 12A690 TO CRANK CASE VENTILATION-HEATER ELEMENT C550 0.75
R2GN-WH15-RD210.75R2BK-WH91-RD21
201
1.0 Kuga
303-08A- 2
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-2
.
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Page 90 of 655

.PJB (F141 10A)
.PJB (BACKUP LAMPS)
ENGINE GND
ENGINE GND
M66 MT
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
1C864
G2GC86C86
1
2
ET47
31-LG28 BK R2 0.75
0.75R2
GN-YE
15S-LG3C90 10
39
C90
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
Reversing Lamp Switch
303-14A-5 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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