2011 FORD KUGA 303-08

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
TO MODEL INDEX
BACK TO FOREWORD & FRONT PAGE
PAGE 1 OF 2

GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
BACK TO MAIN INDEX TO MODEL INDEX
PAGE 1 OF 2
FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-08A Engine Emission Control— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08A-2
Positive Crankcase Ventilation (PCV) Valve Heater Element .............................................
303-08A-1
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-
1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Positive Crankcase Ventilation (PCV) Valve Heater Element (G1230344)
12
6M5T-14A464-GBA
HARNESS 12A690 TO CRANK CASE VENTILATION-HEATER ELEMENT C550 0.75
R2GN-WH15-RD210.75R2BK-WH91-RD21
201

1.0 Kuga
303-08A- 2
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-08B Engine Emission Control— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve — A ............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor — C .................
303-08B-2
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve ..............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Valve — B ....................................................................
303-08B-3
Exhaust Gas Recirculation (EGR) Valve Position Sensor ..................................................
303-08B-3
Positive Crankcase Ventilation (PCV) Valve .......................................................................
303-08B-1
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Exhaust Gas Recirculation (EGR) Cooler Bypass Valve—A (G1336766)
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor—C (G1336764)
123
6M5T-14A464-FCA
HARNESS 12A690 TO EGR BYPASS POSITION SENSOR C1E756-C G0.50WK
BN-WH
LE139AB
G0.50WK
BN-WH
RE139AB
G0.50WK
WH-OG
VE721AB
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve (G1230348)
123456
6M5T-14A464-DFA
HARNESS 12A690 TO EGR VALVE (HEAT EXCHANGER) C833 G
0.50
WKBN-GN9-RL7
G
0.75WKBK-GN91S-RL7G
0.75WKGN-BK15S-RL7G
0.50WKYE-GN7-RL7G
0.50WKWH-GN8-RL7
Exhaust Gas Recirculation (EGR) Valve—B (G1336763)
1
5
234
5M5T-14A464-EAA
HARNESS 12A690 TO EGR VALVE C1E139-B G0.75WK
WH-VT
CE101A
G0.50WK
BN-WH
LE139A G0.75WK
YE-BU
CE102A
G0.50WK
WH-OG
VE721A
G0.50WK
GY-OG
RE139A
201

1.0 Kuga
303-08B- 2
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Exhaust Gas Recirculation (EGR) Valve Position Sensor (G1230349)
12
6M5T-14A464-GBA
HARNESS 12A690 TO EGR THROTTLE POSITION (CONTROL) C860 G0.75
WKGN-BK15S-RJ37G
0.75WKGN-BK15-RJ37
Positive Crankcase Ventilation (PCV) Valve (G1230350)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
303-08B-
3
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

2.0L Duratorq-TDCi(100kW/136PS) -
DW.............................................303-04C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04E
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-07B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-08B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-06C2.0L Duratorq-TDCi
(120kW/163PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (DW) Diesel ......................................... 303-08B
2.0L Duratorq-TDCi (DW) Diesel ........................................... 309-00
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04B
2.5L Duratec (147kW/200PS) - VI5............................................. 303-06A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-07A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-08A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-14A
5-Speed Automatic Transaxle - AW55 AWD................................307-01A
6-Speed Automatic Transaxle - 6DCT450 ................................... 307-01B
Accelerator Pedal Position (APP) Sensor....................................... 303-14A
Accelerator Pedal Position (APP) Sensor....................................... 303-14B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Conditioning (A/C) Clutch Relay ............................................ 412-01
Air Conditioning (A/C) Cycling Switch ...........................................
412-01
Air Conditioning (A/C) Dual Pressure Switch...........................412-01
Air Conditioning (A/C) Pressure Transducer................................... 412-01
Ambient Air Temperature Sensor .......................................... 412-01
Anti-Lock Brake System (ABS) Module ....................................... 206-09A
Anti-Lock Brake System (ABS) Module ....................................... 206-09C
Anti-Lock Control - Stability Assist ......................................... 206-09B
Anti-Theft Alarm Horn......................419-01
Anti-Theft Alarm Horn with Integral Battery.............................419-01
2011.0 Kuga
Index
BACK TO MAIN INDEX TO MODEL INDEX
PAGE 1 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS