2011 FORD FUSION HYBRID air filter

Customer Assistance 266
Reporting safety defects (U.S. only) 272
Reporting safety defects (Canada only) 273
Cleaning 274
Maintenance and Specifications 282
Engine compartment 284
Engine oil 286
Battery 288
Engine Coolant and Motor/Electronics Coolant 290
Fuel information 295
Air filter(s) 307
Part numbers 310
Maintenance product specifications and capacities 311
Engine data 313
Accessories 316
Ford Extended Service Plan 318
Scheduled Maintenance 322
Normal scheduled maintenance and log 327
Index 340
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2010 Ford Motor Company
Table of Contents
3
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
17
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Check fluid levels with the ignition
in the on position. Fluid levels
between the MIN and MAX lines are
within the normal operating range;
there is no need to add fluid.
If the fluid levels are outside of the
normal operating range the performance of your brake system could be
compromised; seek service from your authorized dealer immediately.
TRANSMISSION FLUID
Checking electronically-controlled Continuously Variable
Transmission (eCVT)
The eCVT does not have an underhood transmission fluid dipstick.
Your transmission does not consume fluid. It is designed to be filled for
life. However, the fluid level should be checked if the transmission is not
working properly, or if you notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by an authorized dealer.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Your vehicle is equipped with a long life air filter. The air filter is
designed to last the life of the vehicle. See your authorized dealer or a
qualified technician for replacement. The technician can check the
diagnostics system for the possibility of an excessively dirty air filter.
VEHICLE STORAGE
If you plan on storing your vehicle for an extended period of time
(30 days or more), refer to the following maintenance recommendations
to ensure your vehicle stays in good operating condition.
All motor vehicles and their components were engineered and tested for
reliable, regular driving. Long term storage under various conditions may
Maintenance and Specifications
307
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

•If the battery was removed, clean the battery cable ends and inspect.
If you have any concerns or issues, contact your authorized dealer.
MOTORCRAFT PART NUMBERS
Component 2.5L iVCT engine
Oil filter FL-910S
Spark plugs
1
Cabin air filter FP-67
Low voltage (underhood)
batteryBXT-67-R
1For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationchapter for the appropriate
intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
Maintenance and Specifications
310
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

Check every six months
Battery connections; clean if necessary
Body and door drain holes for obstructions; clean if necessary
Cooling system fluid level and coolant strength
Door weatherstrips for wear; lubricate if necessary
Hinges/latches/outside locks for proper operation; lubricate if necessary
Parking brake for proper operation
Safety belts and seat latches for wear and function
Safety warning lamps (brake, ABS, airbag, safety belt) for operation
Washer spray/wiper operation; clean or replace blades as necessary
Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension components for leaks and
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
Scheduled Maintenance
325
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

Miles (x 1,000) 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Kilometers (x 1,000) 16 32 48 64 80 96 112 128 144 160 176 192 208 224 240
Months 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Change engine oil and filter• ••••••••••••••
Rotate tires, inspect tire wear and measure tread
depth• ••••••••••••••
Inspect wheels and related components for
abnormal noise, wear, looseness or drag• ••••••••••••••
Perform multi-point inspection (recommended)• ••••••••••••••
Inspect automatic transmission fluid level (if
equipped with dipstick); consult dealer for
requirements• ••••••••••••••
Inspect brake pads, shoes, rotors, drums, brake
linings, hoses and parking brake• ••••••••••••••
Inspect engine cooling system and
motor/electronics cooling system for strength,
and hoses• ••••••••••••••
Inspect exhaust system and heat shields• ••••••••••••••
Inspect half-shaft boots (if equipped)• ••••••••••••••
Inspect steering linkage, ball joints, suspension,
tie-rod ends, driveshaft and U-joints; lubricate if
equipped with grease fittings• ••••••••••••••
Inspect cabin air filter (if equipped)••••••••
Reset your oil life monitoring system after each engine oil and filter change; refer to theInstrument Clusterchapter
Scheduled Maintenance
328
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

Every 20,000 miles
(32,000 km)Replace cabin air filter (if equipped)
Every 30,000 miles
(48,000 km)Replace climate-controlled seat filter (if
equipped)
Every 100,000 miles
(160,000 km)Change engine coolant and motor/electronics
coolant
1
Replace spark plugs
Inspect accessory drive belt(s)2
Every 150,000 miles
(240,000 km)Change automatic transmission fluid and filter
(filter not required on 6F35, 6F50, DPS6 and
AWF-21 transmissions); consult dealer for
requirements
Change manual transmission fluid
Change rear axle fluid (RWD vehicles)
Replace accessory drive belt(s) if not replaced
within the last 100,000 miles (160,000 km)
Replace timing belt (Fiesta);failure to replace
belt can cause internal engine damage
1Initial replacement at 100,000 miles (160,000 km) or 72 months; every
50,000 miles (80,000 km) or 36 months thereafter
2Perform a follow-up inspection at 120,000 miles (192,000 km)
Scheduled Maintenance
329
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)

SPECIAL OPERATING CONDITIONS
If you operate your vehicleprimarilyin one of the more demanding
conditions listed below, you will need to have some items maintained
more frequently. If you onlyoccasionallyoperate your vehicle under
these conditions, it is not necessary to perform the additional
maintenance. For specific recommendations, see your dealership service
advisor or technician.
Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol car or livery
Inspect frequently, service as
required– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 300 hours of engine
operation*– Change engine oil and filter (Fiesta)
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation– Change engine oil and filter
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except Fiesta)
Every 60,000 miles (96,000 km)– Replace spark plugs
*Engine hour meter installation is recommended for these operating
conditions.
Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently, service as
required– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km)– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Rotate tires, inspect tires for wear and measure tread
depth
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and filter
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except Fiesta)
Every 50,000 miles (80,000 km)– Change manual transmission fluid
Scheduled Maintenance
333
2011 Fusion Hybrid(hfv)
Owners Guide, 2nd Printing
USA(fus)