2011 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS Owners Manual

Changing the air filter element
1. Loosen the latches that secure
the air filter cover in place.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the housing.
4. Install a new air filter element. Be careful not to crimp the filter element
edges between the air filter housing. This could cause filter damage and
allow un-metered air to enter the engine if not properly seated.
5. Replace the air filter cover to the housing and secure the latches.
VEHICLE STORAGE
If you plan on storing your vehicle for an extended period of time
(30 days or more), refer to the following maintenance recommendations
to ensure your vehicle stays in good operating condition.
All motor vehicles and their components were engineered and tested for
reliable, regular driving. Long term storage under various conditions may
lead to component degradation or failure unless specific precautions are
taken to preserve the components.
General
•Store all vehicles in a dry, ventilated place.
•Protect from sunlight, if possible.
•If vehicles are stored outside, they require regular maintenance to
protect against rust and damage.
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Body
•Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing and underside of front fenders.
See theCleaningchapter for more information.
•Periodically wash vehicles stored in exposed locations.
•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when the vehicle is
washed. See theCleaningchapter for more information.
•Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil. See theCleaningchapter for more information.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Engine
•The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
Fuel system
•Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note:During extended periods of vehicle storage (30 days or more),
fuel may deteriorate due to oxidation. Add MotorcraftGas Stabilizer or
equivalent meeting Ford material specification ESE-M99C112-A to the
vehicle fuel system whenever actual or expected storage periods exceed
30 days. Follow the instructions on the additive label. The vehicle should
then be operated at idle speed to circulate the additive throughout the
fuel system.
Cooling system
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
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Battery
•Check and recharge as necessary. Keep connections clean.
•If storing your vehicle for more than 30 days without recharging the
battery, it may be advisable to disconnect the battery cables to ensure
battery charge is maintained for quick starting.
Note:If battery cables are disconnected, it will be necessary to reset
memory features.
Brakes
•Make sure brakes and parking brake are fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, levers and pins under vehicle are
covered with grease to prevent rust.
•Move vehicles at least 25 feet (8 m) every 15 days to lubricate
working parts and prevent corrosion.
Removing vehicle from storage
When your vehicle is ready to come out of storage, do the following:
•Wash your vehicle to remove any dirt or grease film build-up on
window surfaces.
•Check windshield wipers for any deterioration.
•Check under the hood for any foreign material that may have collected
during storage (mice/squirrel nests).
•Check the exhaust for any foreign material that may have collected
during storage.
•Check tire pressures and set tire inflation per the Tire Label.
•Check brake pedal operation. Drive the vehicle 15 ft (4.5 meters) back
and forth to remove rust build-up.
•Check fluid levels (including coolant, oil and gas) to make sure there
are no leaks, and fluids are at recommended levels.
•If the battery was removed, clean the battery cable ends and inspect.
If you have any concerns or issues, contact your authorized dealer.
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MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1782
Battery BXT-65-750
Oil filter FL-820-S
Spark plugs *
Transmission fluid filter FT-180
*For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford Part NameFord Part Number /
Ford Specification
Brake fluid-Hydroboost
brake booster
system—Chassis with
Gross Vehicle Weight
Ratings of 16,000 lb
(7,257 kg), 18,000 lb
(8,165 kg) and 19,500 lb
(8,845 kg)
Between MIN and
MAX on reservoirMotorcraftHigh
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Brake fluid-Hydromax
brake booster
system—Chassis with
Gross Vehicle Weight
Ratings of 20,500 lb
(9,299 kg), 22,000 lb
(9,979 kg), 24,000 lb
(10,886 kg) and
26,000 lb (11793 kg)Super DOT 4 Motor
Vehicle Brake FluidYS4Z-19542-AA /
ESD-M6C57-A or
WSS-M6C65-A2
Engine coolant30.6 quarts
(29.0L)
1
MotorcraftPremium
Gold Engine Coolant
with Bittering Agent
(yellow-colored)
2
VC-7-B /
WSS-M97B51-A1
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Item Capacity Ford Part NameFord Part Number /
Ford Specification
Engine oil7.0 quarts
(6.6L)MotorcraftSAE 5W-20
Premium Synthetic Blend
Motor Oil (US)
MotorcraftSAE 5W-20
Super Premium Motor
Oil (Canada)XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with
API Certification Mark
Automatic transmission
Torqshift 5-speed18.2 quarts
(17.2L)
3
Motorcraft
MERCONLV AT F
4
XT-10-QLV /
MERCONLV
WSS-M2C938-A
Power steering fluidKeep in FULL
range on dipstick
Motorcraft
MERCONVATFXT-5-QM /
MERCONV
Parking brake assemblyFill to bottom of
fill plug hole
Rear axle
(Dana M80)4.0 quarts
(3.9L)
5
MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A and
GL-5
Rear axle
(Dana S110)8.0 quarts
(7.6L)
5
MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A and
GL-5
Rear axle
(Dana S130)7.0 quarts
(6.6L)
5
MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A and
GL-5
Rear axle
(Dana Spicer 17060S)16.0 quarts
(15.1L)MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140-QL /
WSL-M2C192-A and
GL-5
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Item Capacity Ford Part NameFord Part Number /
Ford Specification
Transmission
/steering/parking brake
linkages and pivots,
brake and clutch pedal
shaft (if equipped)—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B
Windshield washer fluid Fill as requiredMotorcraftPremium
Windshield Washer
ConcentrateZC-32-A (US)
CXC-37-(A, B, D, and
F) (Canada) /
WSB-M8B16-A2/--
Fuel tank80 gallons (303L)
standard
——
40 gallons (151L)
optional
1Capacity is approximate and will vary due to second-stage manufacturer completion of HVAC
system. Fill to the Cold Fill Level on reservoir.2Add the coolant type originally equipped in your vehicle.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with in-tank cooler. The amount of transmission fluid and fluid level should be set by
the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Fill 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated for
life. These lubricants do not need to be checked or changed unless a leak is suspected, service is
required or the axle assembly has been submerged in water. The axle lubricant should be changed
any time the rear axle has been submerged in water.
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ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Required fuel Minimum 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug
Spark plug gap 0.039-0.043 inch (1.00-1.10mm)
Compression ratio 9.2:1
IDENTIFYING YOUR VEHICLE
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of the
completed vehicle. In these cases the completed vehicle is manufactured in
two or more stages by two or more separate manufacturers.
Vehicle Identification Number
The vehicle identification number is located near the cowl to the right of
the air filter.
If you ever find it necessary to communicate with Ford Motor Company
about your vehicle, always include the VIN in your communication.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
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