Black plate (2,1)Chevrolet Volt Owner Manual - 2011
2011 Chevrolet Volt Owner ManualM
Vehicle Care. . . . . . . . . . . . . . . . . 10-1
General Information . . . . . . . . . . 10-3
Vehicle Checks . . . . . . . . . . . . . . . 10-8
Headlamp Aiming . . . . . . . . . . . 10-32
Bulb Replacement . . . . . . . . . . 10-34
Electrical System . . . . . . . . . . . . 10-37
Wheels and Tires . . . . . . . . . . . 10-48
Jump Starting . . . . . . . . . . . . . . . 10-79
Towing . . . . . . . . . . . . . . . . . . . . . . 10-84
Appearance Care . . . . . . . . . . . 10-89
Service and Maintenance . . . 11-1
General Information . . . . . . . . . . 11-1
Scheduled Maintenance . . . . . . 11-2
Recommended Fluids,
Lubricants, and Parts . . . . . . . 11-6
Maintenance Records . . . . . . . . 11-8 Technical Data
. . . . . . . . . . . . . . . 12-1
Vehicle Identification . . . . . . . . . 12-1
Vehicle Data . . . . . . . . . . . . . . . . . . 12-2
Customer Information . . . . . . . 13-1
Customer Information . . . . . . . . 13-1
Reporting Safety Defects . . . . 13-24
Vehicle Data Recording and
Privacy . . . . . . . . . . . . . . . . . . . . 13-26
Index . . . . . . . . . . . . . . . . . . . . . i-1
Black plate (23,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-23
Leaving the Vehicle with the
Propulsion System On
{WARNING
It can be dangerous to leave
the vehicle with the propulsion
system on. The vehicle could
move suddenly if the shift lever
is not fully in P (Park) with the
parking brake firmly set. And,
if you leave the vehicle with the
propulsion system on, it could
overheat and even catch fire.
You or others could be injured.
Do not leave the vehicle with
the propulsion system on.
If you have to leave the vehicle with
the propulsion system on, be sure
the vehicle is in P (Park) and the
parking brake is firmly set before
you leave it. After you have moved the shift lever into P (Park), hold
down the regular brake pedal.
See if you can move the shift lever
away from P (Park) without first
pulling it toward you. If you can,
it means that the shift lever was
not fully locked into P (Park).
Torque Lock
Torque lock is when the weight of
the vehicle puts too much force on
the parking pawl in the electric drive
unit. This happens when parking
on a hill and shifting the electric
drive unit into P (Park) is not done
properly and then it is difficult to
shift out of P (Park). To prevent
torque lock, set the parking brake
and then shift into P (Park).
If torque lock does occur, your
vehicle may need to be pushed
uphill by another vehicle to relieve
the parking pawl pressure, so you
can shift out of P (Park).
Shifting out of Park
To shift out of P (Park), the vehicle
must be in ON/RUN, the brake
pedal must be applied, and the
charge cord must be unplugged.
The vehicle has an electronic shift
lock release system. The shift lock
release is designed to:
.Prevent the vehicle from turning
off unless the shift lever is in
P (Park).
.Prevent moving the shift lever
out of P (Park), unless the
vehicle is in ON/RUN, the brake
pedal is applied, and the charge
cord is unplugged.
The shift lock is always functional
except in the case of an uncharged
or low charged 12‐volt battery
(less than 9 volts).
If the vehicle has an uncharged
12‐volt battery or a 12‐volt battery
with low voltage, try charging or
jump starting the 12‐volt battery.
See Jump Starting on page 10‑79.
Black plate (2,1)Chevrolet Volt Owner Manual - 2011
10-2 Vehicle Care
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-48
Winter Tires . . . . . . . . . . . . . . . . 10-49
Tire Sidewall Labeling . . . . . . 10-49
Tire Designations . . . . . . . . . . . 10-50
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-51
Tire Pressure . . . . . . . . . . . . . . . 10-54
Tire Pressure Monitor System . . . . . . . . . . . . . . . . . . . 10-55
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-57
Tire Inspection . . . . . . . . . . . . . . 10-61
Tire Rotation . . . . . . . . . . . . . . . 10-61
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-62 Buying New Tires . . . . . . . . . . . 10-63
Different Size Tires and
Wheels . . . . . . . . . . . . . . . . . . . 10-65
Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . 10-65
Wheel Alignment and Tire Balance . . . . . . . . . . . . . . . . . . . 10-67
Wheel Replacement . . . . . . . . 10-67
Tire Chains . . . . . . . . . . . . . . . . . 10-69
If a Tire Goes Flat . . . . . . . . . . 10-69
Tire Sealant and Compressor Kit . . . . . . . . . . . 10-71
Storing the Tire Sealant and Compressor Kit . . . . . . . . . . . 10-78
Jump Starting
Jump Starting . . . . . . . . . . . . . . 10-79
Towing
Towing the Vehicle . . . . . . . . . 10-84
Recreational VehicleTowing . . . . . . . . . . . . . . . . . . . . 10-87
Appearance Care
Exterior Care . . . . . . . . . . . . . . . 10-89
Interior Care . . . . . . . . . . . . . . . . 10-93
Floor Mats . . . . . . . . . . . . . . . . . . 10-96
Black plate (11,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-11
A. Engine Coolant Surge Tankand Pressure Cap. See Engine
Coolant on page 10‑21.
B. Engine Air Cleaner/Filter on
page 10‑16.
C. Engine Oil Dipstick. See Engine
Oil on page 10‑12.
D. High Voltage Battery Coolant Reservoir and Pressure Cap.
See Cooling System (Engine)
on page 10‑18 orCooling
System (High Voltage Battery)
on page 10‑19 orCooling
System (Power Electronics
and Charger Modules) on
page 10‑20. E. Engine Cover.
F. Engine Oil Fill Cap. See
Engine
Oil on page 10‑12.
G. Power Electronics Coolant Reservoir and Pressure Cap.
See Cooling System (Engine)
on page 10‑18 orCooling
System (High Voltage Battery)
on page 10‑19 orCooling
System (Power Electronics
and Charger Modules) on
page 10‑20.
H. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 10‑25.
I. High Voltage Cables (Orange Color). J. Remote Positive (+) Terminal.
See Jump Starting on
page 10‑79.
K. Power Electronics Module.
L. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10‑24.
M. Remote Negative (−) Terminal. See Jump Starting on
page 10‑79.
N. Engine Compartment Fuse
Block on page 10‑38.
Black plate (28,1)Chevrolet Volt Owner Manual - 2011
10-28 Vehicle Care
Battery
This vehicle has a high voltage
battery and a standard 12‐volt
battery.
If the vehicle is in a crash, the
sensing system may shut down
the high voltage system. When this
occurs, the high voltage battery is
disconnected and the vehicle will
not start. The SERVICE VEHICLE
SOON message in the Driver
Information Center (DIC), will be
displayed. Before the vehicle can
be operated again, it must be
serviced at your dealer.
See“If a Crash Occurs” under
Collision Damage Repair on
page 13‑10 for additional
information. If an airbag has
inflated, see What Will You See
after an Airbag Inflates? on
page 3‑31. Only a trained service technician
with the proper knowledge and
tools should inspect, test, or replace
the high voltage battery. See your
dealer if the high voltage battery
needs service. The dealer has
information on how to recycle
the high voltage battery. There
is also information available at
http://www.recyclemybattery.com.
Keep the vehicle plugged in, even
when fully charged, to keep the high
voltage battery temperature ready
for the next drive. This is important
when outside temperatures are
extremely hot or cold.
A vehicle cover, which can reduce
sun loading on the vehicle and
improve high voltage battery life,
is available from your dealer.
Refer to the replacement number
shown on the original battery label
when a new 12‐volt battery is
needed.{DANGER
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California
to cause cancer and reproductive
harm. Wash hands after handling.
Vehicle Storage
{WARNING
12‐volt batteries have acid that
can burn you and gas that can
explode. You can be badly hurt
if you are not careful. See
Jump
Starting on page 10‑79 for tips on
working around a battery without
getting hurt.
Black plate (79,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-79
Jump Starting
Jump starting is connecting jumper
cables between the two vehicles to
enable vehicle starting. If the Volt
or another vehicle has a run‐down
12‐volt battery, it can be jump
started using good condition
jumper cables. There are different
procedures depending on if the Volt
has a run‐down battery or another
vehicle has a run‐down battery.
Read the appropriate procedures
that follow.
{WARNING
The high voltage battery
cannot be jump started either
with another vehicle or battery
charger. Personal injury, death,
or damage to the vehicle could
result.
{WARNING
Batteries are dangerous and can
cause injury. Batteries contain
acid and can explode or ignite.
They contain electricity that can
burn. Follow the exact steps
provided or injuries could occur.
Using an open flame near a
battery can cause battery gas
to explode; you or others could
be hurt. Battery acid can cause
blindness.
Be sure the battery in the other
vehicle has enough water.
Add water if the level is low.
A low water level could cause
explosive gas to be present.
Battery fluid contains acid that
can burn. If battery fluid gets in
eyes or on skin; flush with water
and get medical help immediately.
{WARNING
Electric fans can start up
even when the engine is not
running and can cause injury.
Keep hands, clothing, and tools
away from any underhood
electric fans.
Notice: Ignoring these steps
could result in costly damage
to the vehicle that would not be
covered by the warranty.
Trying to start the vehicle by
pushing or pulling it will not
work, and it could damage the
vehicle.
Black plate (80,1)Chevrolet Volt Owner Manual - 2011
10-80 Vehicle Care
Jump Starting the Volt
If the Volt won't start, the 12‐volt
battery may be run down. To jump
start the Volt use the underhood
remote positive (+) and negative (−)
terminals.
1. The other vehicle used to jumpstart the Volt must have a 12‐volt
battery with a negative ground
system.
Notice: Only use a vehicle
that has a 12-volt system with
a negative ground for jump
starting. If the other vehicle does
not have a 12-volt system with a
negative ground, both vehicles
can be damaged.
2. Park both vehicles close enough so that the jumper cables can
reach both vehicles' positive (+)
and negative (−) terminals.
The vehicles must not touch
each other. It could cause an
unwanted ground connection
that could damage both vehicles'
electrical systems. Put both vehicles in P (Park) for
an automatic transmission or
electric drive unit. For a manual
transmission, place the vehicle
in N (Neutral) and set the
parking brake.
Notice: If the radio or other
accessories are left on during
the jump starting procedure, they
could be damaged. The repairs
would not be covered by the
warranty. Always turn off the
radio and other accessories
when jump starting the vehicle.
3. Turn off the ignition on the other vehicle. Turn off the radio,
all lamps, and accessories that
are not needed in both vehicles.
Unplug accessories from the
cigarette lighter or the accessory
power outlets. This avoids
sparks and helps save both
batteries and accessories.
4. Locate the positive (+) and negative (−) terminals on the
other vehicle.
5. Open the hood to locate thepositive (+) and negative (−)
terminals on your Volt. Open the
access cover (A) for the remote
positive (+) terminal. The remote
negative terminal (B) for the Volt
is a stud marked GND (−) on
the driver side of the engine
compartment.
Black plate (81,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-81
6. Check that the jumper cablesdo not have loose or missing
insulation or a shock could
result and the vehicles could
be damaged.
Before connecting the jumper
cables, here are some basic
things to know. Positive (+)
jumper cable goes to positive (+)
battery terminal or a remote
positive (+) terminal if available.
Negative (−) jumper cable goes
to negative (−) battery terminal
or a remote negative (−) terminal
if available. Do not connect
positive (+) to negative (−) or
there will be a short that may
damage the battery and other
parts of the vehicle. Notice:
If the jumper cables
are connected or removed in
the wrong order, electrical
shorting may occur and damage
the vehicle. The repairs would
not be covered by the vehicle
warranty. Always connect and
remove the jumper cables in the
correct order, making sure that
the cables do not touch each
other or other metal.
Connecting the Jumper Cables
1. Connect the red positive (+) jumper cable to the remote
positive (+) terminal (A) of your
Volt. Do not let the other end
of the cable touch metal.
2. Connect the other end of the red positive (+) jumper cable to the
positive (+) terminal of the other
vehicle. 3. Connect the black negative (−)
jumper cable to the negative (−)
battery terminal of the other
vehicle battery. Do not let the
other end touch anything until
the next step.
4. Connect the other end of the black negative (−) jumper cable
to the remote negative (−)
terminal of your Volt.
5. Push the POWER
Obutton
to start. This will wake up the
electronics on the Volt. After the
instrument cluster initializes,
the Volt will use power from
the high voltage battery to
charge the 12‐volt battery.
The jumper cables can then
be disconnected. If the Volt
does not start, call your dealer
or Roadside Assistance.
See Roadside Assistance
Program on page 13‑6.