2010 YAMAHA TZR50 brake

SAFETY INFORMATION .....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator light ................3-2
Neutral indicator light ......................3-2
Oil level warning light ......................3-2
Coolant temperature warning light ..3-3
Engine trouble warning light ............3-3
Speedometer unit .............................3-3
Tachometer .......................................3-4
Handlebar switches ..........................3-4
Pass switch ......................................3-4
Dimmer switch .................................3-4
Turn signal switch ............................3-4
Horn switch .....................................3-4
Engine stop switch ..........................3-5
Start switch ......................................3-5
Clutch lever .......................................3-5
Shift pedal.........................................3-5
Brake lever ........................................3-6
Brake pedal.......................................3-6
Fuel tank cap ....................................3-6
Fuel ...................................................3-7Fuel tank breather/overflow hose .....3-8
Catalytic converter............................3-9
2-stroke engine oil ............................3-9
Fuel cock ........................................3-10
Starter (choke) lever ......................3-11
Seat.................................................3-11
Anti-theft device housing................3-12
Rear view mirrors ............................3-12
Sidestand ........................................3-13
Ignition circuit cut-off system .........3-13
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting a cold engine ......................5-1
Starting a warm engine ....................5-2
Shifting ..............................................5-2
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance chart for the
emission control system ...............6-3General maintenance and lubrication
chart ..............................................6-4
Removing and installing cowlings
and panels .....................................6-8
Checking the spark plug ................6-10
Transmission oil ..............................6-11
Coolant ...........................................6-13
Air filter element ..............................6-15
Adjusting the carburetor .................6-16
Adjusting the engine idling speed ..6-16
Adjusting the throttle cable free
play ..............................................6-17
Tires ................................................6-17
Cast wheels ....................................6-19
Adjusting the clutch lever free
play ..............................................6-19
Checking the front brake lever free
play ..............................................6-20
Adjusting the brake pedal free
play ..............................................6-20
Adjusting the shift pedal position ...6-21
Adjusting the rear brake light
switch ..........................................6-21
Checking the front and rear brake
pads.............................................6-21
Checking the brake fluid level ........6-22
Changing the brake fluid ................6-23
Drive chain slack.............................6-24
Cleaning and lubricating the drive
chain ............................................6-25
TABLE OF CONTENTS
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Checking and lubricating the
cables ..........................................6-26
Checking and lubricating the throttle
grip and cable .............................6-26
Adjusting the Autolube pump .........6-27
Checking and lubricating the brake
and shift pedals ...........................6-27
Checking and lubricating the brake
and clutch levers .........................6-27
Checking and lubricating the
sidestand .....................................6-28
Checking the front fork ...................6-28
Checking the steering.....................6-29
Checking the wheel bearings .........6-30
Battery ............................................6-30
Replacing the fuse ..........................6-31
Replacing the headlight bulb..........6-32
Replacing the tail/brake light
bulb .............................................6-33
Replacing a front turn signal light
bulb .............................................6-34
Replacing a rear turn signal light
bulb .............................................6-34
Replacing the license plate light
bulb .............................................6-35
Troubleshooting ..............................6-36
Troubleshooting charts ...................6-37
MOTORCYCLE CARE AND
STORAGE ............................................7-1
Matte color caution...........................7-1Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
Key identification number .................9-1
Vehicle identification number............9-1
Model label .......................................9-2
TABLE OF CONTENTS
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Right view
DESCRIPTION
2-2
2
1. Storage compartment (page 3-12)
2. Owner’s tool kit (page 6-1)
3. Battery (page 6-30)
4. Fuse (page 6-31)
5. Oil tank cap (page 3-9)
6. Front brake fluid reservoir (page 6-22)
7. Radiator (page 6-13)
8. Brake pedal (page 3-6)9. Rear brake fluid reservoir (page 6-22)
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Controls and instruments
DESCRIPTION
2-3
2
1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Tachometer (page 3-4)
4. Main switch/steering lock (page 3-1)
5. Speedometer (page 3-3)
6. Right handlebar switches (page 3-4)
7. Throttle grip (page 6-17)
8. Front brake lever (page 3-6)9. Fuel tank cap (page 3-6)
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EAU12890
Brake lever
1. Brake lever
The brake lever is located at the right
handlebar grip. To apply the front bra-
ke, pull the lever toward the handle-
bar grip.
EAU12941
Brake pedal
1. Brake pedal
The brake pedal is on the right side of
the motorcycle. To apply the rear bra-
ke, press down on the brake pedal.
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Fuel tank cap
1. Fuel tank cap lock cover
2. Unlock.
To open the fuel tank cap
Open the fuel tank cap lock cover,
insert the key into the lock, and then
turn it 1/4 turn clockwise. The lock will
be released and the fuel tank cap can
be opened.
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel• Refuel if necessary.3-7
• Check fuel line for leakage.
• Check oil level in oil tank.
2-stroke engine oil• If necessary, add recommended oil to specified level. 3-9
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant• If necessary, add recommended coolant to specified level. 6-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check lever free play.
• Adjust if necessary.
Front brake• Check brake pads for wear. 6-20 ~ 6-22
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins-
pection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama-
ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
WARNING
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-3
4
ITEM CHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake• Replace if necessary. 6-21, 6-22
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Clutch• Lubricate cable if necessary.
6-19
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
Throttle grip• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable 6-17, 6-26
and grip housing.
Control cables• Make sure that operation is smooth.
• Lubricate if necessary.6-26
• Check chain slack.
Drive chain• Adjust if necessary.
• Check chain condition.6-24, 6-25
• Lubricate if necessary.
• Check for damage.
Wheels and tires• Check tire condition and tread depth.
• Check air pressure.6-17, 6-19
• Correct if necessary.
Brake and shift pedals• Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary.6-27
Brake and clutch levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-27
Sidestand• Make sure that operation is smooth.
• Lubricate pivot if necessary.6-28
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.—
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General maintenance and lubrication chart
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
1*
Air filter element • Clean.
√√• Replace. √√
2 Clutch • Check operation.
• Adjust. √√ √ √ √
• Check operation, fluid level and
3* Front brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
• Check operation, fluid level and
4* Rear brake vehicle for fluid leakage. √√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
5*Brake hoses • Check for cracks or damage.
√√√ √√• Replace. Every 4 years
6*Wheels • Check runout and for damage. √√√ √
• Check tread depth and for damage.
7* Tires • Replace if necessary. √√√ √√
• Check air pressure.
• Correct if necessary.
8* Wheel bearings • Check bearing for looseness
or damage. √√√ √
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