2010 YAMAHA TZR50 brake

EAU23120
Adjusting the Autolube pump
The Autolube pump is a vital and sop-
histicated component of the engine,
which must be adjusted by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.
EAU44271
Checking and lubricating the
brake and shift pedals
The operation of the brake and shift
pedals should be checked before
each ride, and the pedal pivots
should be lubricated if necessary.
EAU23142
Checking and lubricating the
brake and clutch levers
Brake lever
Clutch lever
Recommended lubricant:
Lithium-soap-based grease
PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
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The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be
lubricated if necessary.EAU23202
Checking and lubricating the
sidestand
The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
EWA10731
If the sidestand does not move up
and down smoothly, have a Yama-
ha dealer check or repair it. Other-
wise, the sidestand could contact
the ground and distract the opera-
tor, resulting in a possible loss of
control.
EAU23272
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the perio-
dic maintenance and lubrication
chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
Recommended lubricant:
Lithium-soap-based grease
WARNING
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
PERIODIC MAINTENANCE AND ADJUSTMENT
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3. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
4. Connect the headlight lead con-
nectors, and then install the bulb
cover.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.EAU24133
Replacing the tail/brake light
bulb
1. Remove the tail/brake light lens
by removing the screws.
1. Tail/brake light lens
2. Screw
2. Remove the burnt-out bulb by
pushing it in and turning it coun-
terclockwise.
1. Tail/brake light bulb
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]
PERIODIC MAINTENANCE AND ADJUSTMENT
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water, diluted mild detergent
with water may be used. Be
sure to rinse off any detergent
residue using plenty of water,
as it is harmful to plastic parts.
●Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
●Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
●For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps aftereach ride in the rain, near the sea or
on salt-sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm
water since it increases the
corrosive action of the salt.
[ECA10791]
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the motorcycle with a cha-
mois or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
MOTORCYCLE CARE AND STORAGE
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exhaust systems can be removed
through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
5. Use spray oil as a universal clea-
ner to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry comple-
tely before storing or covering it.
EWA11131
Contaminants on the brakes or
tires can cause loss of control.
●Make sure that there is no oil or
wax on the brakes or tires.
●If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent. Before riding at hig-
her speeds, test the motorcy-cle’s braking performance and
cornering behavior.
ECA10800
●Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
●Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
●Consult a Yamaha dealer for
advice on what products to use.
●Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from
the lens.
EAU37221
Storage
Short-term
Always store your motorcycle in a
cool, dry place and, if necessary, pro-
tect it against dust with a porous
cover.
ECA10810
●Storing the motorcycle in a
poorly ventilated room or cove-
ring it with a tarp, while it is still
wet, will allow water and humi-
dity to seep in and cause rust.
●To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float cham-
ber by loosening the drain bolt;
this will prevent fuel deposits
NOTICE
NOTICE
WARNING
MOTORCYCLE CARE AND STORAGE
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Chassis:Frame type:
Double cradle
Caster angle:
25.00 º
Trail:
90.0 mm (3.54 in)
Front tire:Type:
Tubeless
Size:
100/80 17 (52H)
Manufacturer/model:
Pirelli / Sport Demon
Manufacturer/model:
Continental/Conti-Twist SM
Rear tire:Type:
Tubeless
Size:
130/70 17 (62H)
Manufacturer/model:
Pirelli / Sport Demon
Manufacturer/model:
Continental/Conti-Twist SM
Loading:Maximum load:
196 kg (432 lb)
Tire air pressure (measured on cold
tires):
Loading condition:
0–90 kg (0–198 lb)
Front:
180 kPa (1.80 kgf/cm
2, 26 psi, 1.80 bar)Rear:
200 kPa (2.00 kgf/cm
2, 29 psi, 2.00 bar)
Loading condition:
90–196 kg (198–432 lb)
Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear:
230 kPa (2.30 kgf/cm
2, 33 psi, 2.30 bar)
Front wheel:Wheel type:
Cast wheel
Rim size:
17 x MT2.75
Rear wheel:Wheel type:
Cast wheel
Rim size:
17 x MT3.50
Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
108.0 mm (4.25 in)
Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
89.2 mm (3.51 in)
Electrical system:Ignition system:
DC. CDI
Charging system:
AC magneto
Battery:Model:
GT4L-BS
Voltage, capacity:
12 V, 3.0 Ah
Headlight:Bulb type:
Incandescence
Bulb voltage, wattage x quantity:Headlight:
12 V, 25 W/25 W x 2
Tail/brake light:
12 V, 5.0 W/21.0 W x 1
Front turn signal light:
12 V, 16.0 W x 2
SPECIFICATIONS
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AAir filter element .......................................6-15
Anti-theft device housing .........................3-12
Autolube pump, adjusting........................6-27
BBattery......................................................6-30
Brake and clutch levers, checking and
lubricating ..............................................6-27
Brake and shift pedals, checking and
lubricating ..............................................6-27
Brake fluid level, checking .......................6-22
Brake fluid, changing ...............................6-23
Brake lever .................................................3-6
Brake pedal ................................................3-6
Brake pedal free play, adjusting ..............6-20
CCables, checking and lubricating ............6-26
Carburetor, adjusting ...............................6-16
Care............................................................7-1
Catalytic converter .....................................3-9
Clutch lever ................................................3-5
Clutch lever free play, adjusting...............6-19
Coolant.....................................................6-13
Coolant temperature warning light ............3-3
Cowlings and panels, removing and
installing ...................................................6-8
DDimmer switch ...........................................3-4
Drive chain slack ......................................6-24
Drive chain, cleaning and lubricating.......6-25
EEngine break-in ..........................................5-3
Engine idling speed .................................6-16
Engine oil ...................................................3-9Engine stop switch ....................................3-5
Engine trouble warning light ......................3-3
Engine, starting a warm .............................5-2
FFront and rear brake pads, checking ......6-21
Front brake lever free play, checking.......6-20
Front fork, checking .................................6-28
Fuel ............................................................3-7
Fuel cock..................................................3-10
Fuel consumption, tips for reducing ..........5-3
Fuel tank breather/overflow hose ..............3-8
Fuel tank cap .............................................3-6
Fuse, replacing.........................................6-31
HHandlebar switches ...................................3-4
Headlight bulb, replacing .........................6-32
Horn switch ................................................3-4
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-13
Indicator and warning lights ......................3-2
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-35
MMain switch/steering lock ..........................3-1
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-2
NNeutral indicator light.................................3-2
OOil level warning light .................................3-2
PParking .......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-4
Pre-operation check list .............................4-2
RRear brake light switch, adjusting ...........6-21
Rear view mirrors .....................................3-12
SSafety information ......................................1-1
Seat ..........................................................3-11
Shift pedal ..................................................3-5
Shift pedal position, adjusting .................6-21
Shifting .......................................................5-2
Sidestand .................................................3-13
Sidestand, checking and lubricating .......6-28
Spark plug, checking ...............................6-10
Specifications.............................................8-1
Speedometer unit ......................................3-3
Start switch ................................................3-5
Starter (choke) lever .................................3-11
Starting a cold engine ................................5-1
Steering, checking ...................................6-29
Storage.......................................................7-3
TTachometer ................................................3-4
Tail/brake light bulb, replacing .................6-33
Throttle cable free play, adjusting ............6-17
Throttle grip and cable, checking and
lubricating ..............................................6-26
Tires .........................................................6-17
Tool kit ........................................................6-1
INDEX
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