2010 YAMAHA RHINO 700 oil filter

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Front differential gear oil..................... 8-41
Rear differential gear oil ..................... 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
V-belt cooling duct check hose and
V-belt case drain plug ...................... 8-77
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch ............................... 8-99
Cable inspection and lubrication ........ 8-99Brake pedal and accelerator pedal
lubrication ...................................... 8-101
Rear knuckle upper and lower pivot
lubrication ...................................... 8-101
Steering shaft lubrication ................. 8-105
Wheel removal ................................. 8-105
Tire replacement .............................. 8-107
Wheel installation ............................. 8-109
Battery.............................................. 8-113
Jump-starting ................................... 8-123
Fuse replacement ............................ 8-129
Replacing a headlight bulb............... 8-135
Headlight beam adjustment ............. 8-141
Tail/brake light bulb replacement ..... 8-143
Troubleshooting ............................... 8-149
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Monday, January 19, 2009 5:30 PM

3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Radiator cap
3. Coolant reservoir
4. Brake fluid reservoir
5. Driver seat
6. Driver seat belt
7. Rear passenger handhold
8. Rear seat
9. Rear passenger seat belt
10. Cargo bed
11. Tail/brake light
12. Spark arrester
13. Rear shock absorber assembly
14. Rear door1324 56 7890A
HG FED C B
15. Spark plug
16. V-belt case
17. Front door
18. Front shock absorber assembly
19. Front passenger seat belt
20. Front passenger seat
21. Front passenger handhold
22. Battery
23. Fuses
24. Air filter element
25. Engine oil dipstick
26. Fuel tank cap
27. Oil filter cartridge
97IJKLMN
DQP OG
FEE.book Page 1 Monday, January 19, 2009 5:30 PM

8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Cooling system*Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Front differential gear oil
Check oil level/oil leakage.
Replace.Rear differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
EE.book Page 8 Monday, January 19, 2009 5:30 PM

8-25 1. Oil filler hole access panel
1. Cache d’accès à l’orifice de remplissage d’huile
1. Panel de acceso a la boca de llenado de aceite
1
5B410012
Engine oil and oil filter cartridge
Check engine oil level before each operation. In
addition, change the oil and the oil filter cartridge at
the intervals specified in the periodic maintenance
and lubrication chart.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove the oil filler hole access panel by
pulling it outward.
3. Check the engine oil level on a cold engine. If
the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least ten minutes un-
til the oil settles for an accurate reading.
EE.book Page 25 Monday, January 19, 2009 5:30 PM

8-31 1. Engine oil drain bolt
1. Vis de vidange d’huile moteur
1. Tornillo de vaciado del aceite del motor
1
1. Oil filter cartridge 2. Oil filter wrench
1. Cartouche du filtre à huile 2. Clé pour filtre à huile
1. Cartucho del filtro de aceite 2. Llave del filtro de aceite
21
5. Place an oil pan under the engine to collect
the used oil, and then remove the dipstick.
6. Remove the engine oil drain bolt to drain the
oil from the crankcase.
Skip steps 7–9 if the oil filter cartridge is not being
replaced.
7. Remove the oil filter cartridge with an oil filter
wrench. An oil filter wrench is available from a
Yamaha dealer. Make sure that the O-ring is
removed together with the oil filter cartridge.
If the O-ring remains attached to the crank-
case, oil leakage may occur.
EE.book Page 31 Monday, January 19, 2009 5:30 PM

8-33 1. O-ring
1. Joint torique
1. Junta tórica
1. Oil filter cartridge 2. Torque wrench
1. Cartouche du filtre à huile 2. Clé dynamométrique
1. Cartucho del filtro de aceite 2. Llave Dinamométrica
2 1
8. Apply a light coat of clean engine oil to the O-
ring of the new oil filter cartridge. Make sure
the O-ring is seated properly.
9. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified
torque with a torque wrench.
10. Reinstall the engine oil drain bolt, and then
tighten it to the specified torque. Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
EE.book Page 33 Monday, January 19, 2009 5:30 PM

8-35
11. Refill with the specified amount of recom-
mended engine oil, and then insert the dip-
stick completely into the oil filler hole with the
arrow mark on the dipstick knob pointing up-
ward. NOTICE: Be sure to wipe off spilled
oil on any parts after the engine and ex-
haust system have cooled down.
Recommended engine oil:
See page 10-3.
Oil quantity:
Without oil filter cartridge replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter cartridge replacement:
2.10 L (2.22 US qt, 1.85 Imp.qt)
EE.book Page 35 Monday, January 19, 2009 5:30 PM

8-71
6. Wash the sponge material gently but thor-
oughly in parts cleaning solvent. WARNING!
Using gasoline or other flammable sol-
vents to clean the air filter element can
cause a fire or explosion, which could
lead to serious injury.
7. Squeeze the excess solvent out of the
sponge material. NOTICE: Do not twist the
sponge material when squeezing it.
8. Wash the sponge material in warm soapy
water to remove remaining solvent, then
rinse thoroughly with plain warm water.
9. Squeeze excess water out of the sponge ma-
terial. NOTICE: Do not twist the sponge
material when squeezing it.
10. Allow the sponge material to dry thoroughly.
Inspect the sponge material and replace it if
damaged.
11. Thoroughly apply Yamaha foam air filter oil or
other quality liquid foam air filter oil (not spray
type) to the sponge material. The sponge
material should be wet but not dripping.
EE.book Page 71 Monday, January 19, 2009 5:30 PM