2010 YAMAHA RHINO 700 check engine light

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-5
Electric Power Steering warning light
“EPS”................................................ 4-19
Multi-function meter unit ..................... 4-23
Light switch......................................... 4-37
On-Command drive knob ................... 4-39
Accelerator pedal ............................... 4-41
Brake pedal ........................................ 4-41
Parking brake lever ............................ 4-43
Drive select lever ................................ 4-45
Fuel tank cap ...................................... 4-45
Doors .................................................. 4-47
Front seats ......................................... 4-49
Rear seat ............................................ 4-55
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Seat belts ........................................... 4-71
Glove compartment............................ 4-73
Storage compartment ........................ 4-73
Cup holders........................................ 4-75
Cargo bed .......................................... 4-77
Front and rear shock absorber
assemblies ....................................... 4-83
Trailer hitch bracket and receiver....... 4-85
Auxiliary DC jack ................................ 4-85
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Front differential gear oil .................... 5-23
Rear differential gear oil ..................... 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Instruments, lights and switches ........ 5-27
Control cables .................................... 5-27
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EE.book Page 1 Monday, January 19, 2009 5:30 PM

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Front differential gear oil..................... 8-41
Rear differential gear oil ..................... 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
V-belt cooling duct check hose and
V-belt case drain plug ...................... 8-77
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch ............................... 8-99
Cable inspection and lubrication ........ 8-99Brake pedal and accelerator pedal
lubrication ...................................... 8-101
Rear knuckle upper and lower pivot
lubrication ...................................... 8-101
Steering shaft lubrication ................. 8-105
Wheel removal ................................. 8-105
Tire replacement .............................. 8-107
Wheel installation ............................. 8-109
Battery.............................................. 8-113
Jump-starting ................................... 8-123
Fuse replacement ............................ 8-129
Replacing a headlight bulb............... 8-135
Headlight beam adjustment ............. 8-141
Tail/brake light bulb replacement ..... 8-143
Troubleshooting ............................... 8-149
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Monday, January 19, 2009 5:30 PM

4-5
1. On-Command drive indicator “”/“”/“”/“”
2. On-Command differential gear lock indicator light “DIFF. LOCK”
3. Engine trouble warning light “”
4. Coolant temperature warning light “”
5. Electric Power Steering warning light “EPS”
6. Parking brake indicator light “P”7. Reverse indicator light “R”
8. Neutral indicator light “N”9. High-range indicator light “H”
10. Low-range indicator light “L”
11. Helmet/seat belt indicator light “ / ”
1. Indicateur de mode de conduite “”/“”/“”/“”
2. Témoin de blocage du différentiel “DIFF. LOCK”
3. Témoin d’alerte de panne du moteur “”
4. Témoin d’alerte de la température du liquide de refroidissement “”
5. Témoin d’alerte de la direction assistée “EPS”
6. Témoin du frein de stationnement “P”7. Témoin de la marche arrière “R”
8. Témoin de point mort “N”9. Témoin de la gamme haute “H”
10. Témoin de la gamme basse “L”
11. Témoin de port de casque/ceinture de sécurité “/”
1. Indicador de la tracción On-Command “”/“”/“”/“”
2. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
3. Luz de aviso de avería del motor “”
4. Luz de aviso de la temperatura del líquido refrigerante “”
5. Luz de aviso de la dirección asistida electromecánica “EPS”
6. Testigo del freno de estacionamiento “P”
7. Testigo de marcha atrás “R”8. Testigo de punto muerto “N”
9. Testigo de marcha larga “H”10. Testigo de marcha corta “L”
11. Testigo del casco/cinturón de seguridad “ / ”
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EVU00150
Indicator and warning lights
EVU01131
On-Command differential gear lock indicator
light “DIFF. LOCK”
This indicator light comes on with the On-Com-
mand drive indicator “” in the display when the
vehicle is in the “DIFF LOCK” drive mode.
When the On-Command drive knob is turned to
“DIFF LOCK”, the On-Command differential gear
lock indicator light flashes together with the drive
indicator “” until the front differential gear is
locked. (See pages 4-9–4-11, 4-39 and 6-17–
6-19.)
The electrical circuit of the indicator light can be
checked by turning the key to “” (on). If the indi-
cator light does not come on initially when the key
is turned to “” (on), or if the indicator light re-
mains on, have a Yamaha dealer check the electri-
cal circuit.
EE.book Page 5 Monday, January 19, 2009 5:30 PM

4-15
1. On-Command drive indicator “”/“”/“”/“”
2. On-Command differential gear lock indicator light “DIFF. LOCK”
3. Engine trouble warning light “”
4. Coolant temperature warning light “”
5. Electric Power Steering warning light “EPS”
6. Parking brake indicator light “P”7. Reverse indicator light “R”
8. Neutral indicator light “N”9. High-range indicator light “H”
10. Low-range indicator light “L”
11. Helmet/seat belt indicator light “ / ”
1. Indicateur de mode de conduite “”/“”/“”/“”
2. Témoin de blocage du différentiel “DIFF. LOCK”
3. Témoin d’alerte de panne du moteur “”
4. Témoin d’alerte de la température du liquide de refroidissement “”
5. Témoin d’alerte de la direction assistée “EPS”
6. Témoin du frein de stationnement “P”7. Témoin de la marche arrière “R”
8. Témoin de point mort “N”9. Témoin de la gamme haute “H”
10. Témoin de la gamme basse “L”
11. Témoin de port de casque/ceinture de sécurité “/”
1. Indicador de la tracción On-Command “”/“”/“”/“”
2. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
3. Luz de aviso de avería del motor “”
4. Luz de aviso de la temperatura del líquido refrigerante “”
5. Luz de aviso de la dirección asistida electromecánica “EPS”
6. Testigo del freno de estacionamiento “P”
7. Testigo de marcha atrás “R”8. Testigo de punto muerto “N”
9. Testigo de marcha larga “H”10. Testigo de marcha corta “L”
11. Testigo del casco/cinturón de seguridad “ / ”
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5B410002
Coolant temperature warning light “”
If the coolant temperature reaches a specified lev-
el, this light comes on to warn that the coolant tem-
perature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes. (See page 8-154.)
The electrical circuit of the warning light can be
checked by turning the key to “” (on). If the
warning light does not come on initially when the
key is turned to “” (on), or if the warning light re-
mains on, have a Yamaha dealer check the electri-
cal circuit.NOTICE

The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification.


After restarting, make sure that the warn-
ing light is out. Continuous use while this
warning light is on may cause damage to
the engine.
EE.book Page 15 Monday, January 19, 2009 5:30 PM

4-17
1. On-Command drive indicator “”/“”/“”/“”
2. On-Command differential gear lock indicator light “DIFF. LOCK”
3. Engine trouble warning light “”
4. Coolant temperature warning light “”
5. Electric Power Steering warning light “EPS”
6. Parking brake indicator light “P”7. Reverse indicator light “R”
8. Neutral indicator light “N”9. High-range indicator light “H”
10. Low-range indicator light “L”
11. Helmet/seat belt indicator light “ / ”
1. Indicateur de mode de conduite “”/“”/“”/“”
2. Témoin de blocage du différentiel “DIFF. LOCK”
3. Témoin d’alerte de panne du moteur “”
4. Témoin d’alerte de la température du liquide de refroidissement “”
5. Témoin d’alerte de la direction assistée “EPS”
6. Témoin du frein de stationnement “P”7. Témoin de la marche arrière “R”
8. Témoin de point mort “N”9. Témoin de la gamme haute “H”
10. Témoin de la gamme basse “L”
11. Témoin de port de casque/ceinture de sécurité “/”
1. Indicador de la tracción On-Command “”/“”/“”/“”
2. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
3. Luz de aviso de avería del motor “”
4. Luz de aviso de la temperatura del líquido refrigerante “”
5. Luz de aviso de la dirección asistida electromecánica “EPS”
6. Testigo del freno de estacionamiento “P”
7. Testigo de marcha atrás “R”8. Testigo de punto muerto “N”
9. Testigo de marcha larga “H”10. Testigo de marcha corta “L”
11. Testigo del casco/cinturón de seguridad “ / ”
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5B410003
Engine trouble warning light “”
This warning light comes on or flashes if a problem
is detected in the electrical circuit monitoring the
engine. When this occurs, have a Yamaha dealer
check the self-diagnosis system. (See page 4-35
for an explanation of the self-diagnosis device.)
The electrical circuit of the warning light can be
checked by turning the key to “” (on). If the
warning light does not come on initially when the
key is turned to “” (on), or if the warning light re-
mains on, have a Yamaha dealer check the electri-
cal circuit.
EE.book Page 17 Monday, January 19, 2009 5:30 PM

4-19
1. On-Command drive indicator “”/“”/“”/“”
2. On-Command differential gear lock indicator light “DIFF. LOCK”
3. Engine trouble warning light “”
4. Coolant temperature warning light “”
5. Electric Power Steering warning light “EPS”
6. Parking brake indicator light “P”7. Reverse indicator light “R”
8. Neutral indicator light “N”9. High-range indicator light “H”
10. Low-range indicator light “L”
11. Helmet/seat belt indicator light “ / ”
1. Indicateur de mode de conduite “”/“”/“”/“”
2. Témoin de blocage du différentiel “DIFF. LOCK”
3. Témoin d’alerte de panne du moteur “”
4. Témoin d’alerte de la température du liquide de refroidissement “”
5. Témoin d’alerte de la direction assistée “EPS”
6. Témoin du frein de stationnement “P”7. Témoin de la marche arrière “R”
8. Témoin de point mort “N”9. Témoin de la gamme haute “H”
10. Témoin de la gamme basse “L”
11. Témoin de port de casque/ceinture de sécurité “/”
1. Indicador de la tracción On-Command “”/“”/“”/“”
2. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
3. Luz de aviso de avería del motor “”
4. Luz de aviso de la temperatura del líquido refrigerante “”
5. Luz de aviso de la dirección asistida electromecánica “EPS”
6. Testigo del freno de estacionamiento “P”
7. Testigo de marcha atrás “R”8. Testigo de punto muerto “N”
9. Testigo de marcha larga “H”10. Testigo de marcha corta “L”
11. Testigo del casco/cinturón de seguridad “ / ”
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Electric Power Steering warning light “EPS”
This warning light comes on if there is a problem in
the EPS. When this occurs, have a Yamaha dealer
check the EPS system. If the engine stalls and the
key is in the “” (on) position, the EPS warning
light comes on to indicate that the power assis-
tance for the steering is not functioning.
The electrical circuit of the warning light can be
checked by turning the key to “” (on). If the
warning light does not come on, have a Yamaha
dealer check the electrical circuit. If the warning
light comes on, and does not go off after starting
the engine, have a Yamaha dealer check the elec-
trical circuit.TIPIf the steering load is too heavy (i.e., excessive
steering use when the vehicle is traveling at a slow
speed), the power assist is reduced to protect the
EPS motor from overheating.
EE.book Page 19 Monday, January 19, 2009 5:30 PM

4-35 1. Engine trouble warning light “”
2. Error code display
1. Témoin d’alerte de panne du moteur “”
2. Afficheur des codes d’erreur
1. Luz de aviso de avería del motor “”
2. Indicación de códigos de error
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Self-diagnosis device
This model is equipped with a self-diagnosis de-
vice for various electrical circuits.
If a problem is detected in any of those circuits, the
engine trouble warning light comes on or flashes,
and the multi-function display indicates an error
code.
If the multi-function display indicates an error
code, note the code number, and then have a
Yamaha dealer check the vehicle.NOTICEIf the multi-function display indicates an error
code, the vehicle should be checked as soon
as possible in order to avoid engine damage.
EE.book Page 35 Monday, January 19, 2009 5:30 PM

6-7
5B410007
Starting the engine
1. Turn the key to “” (on).NOTICEThe On-Command differential gear lock indica-
tor light, coolant temperature warning light
and engine trouble warning light should come
on, then go off.
The EPS warning light should come on, then
go off when the engine is started.
If a warning or indicator light does not go off,
see pages 4-5 and 4-15–4-21 for the corre-
sponding warning and indicator light circuit
check.2. Apply the brake pedal.
3. Shift the drive select lever into the neutral po-
sition.

When the drive select lever is in the neutral
position, the neutral indicator light should
come on. If the neutral indicator light does not
come on, ask a Yamaha dealer to inspect the
electric circuit.
EE.book Page 7 Monday, January 19, 2009 5:30 PM