2010 YAMAHA RHINO 700 check

EVU00030
3 -IMPORTANT NOTE ABOUT USE

This vehicle is designed and manufactured
for off-road use only. Use on public streets,
roads, or highways is not only illegal in
most areas, it also increases the risk of an
accident involving other vehicles. This ve-
hicle does not meet federal motor vehicle
safety standards for on-road use.


Check the laws and regulations in force be-
fore choosing where to operate this vehicle.
It is illegal to operate this vehicle on public
lands where vehicles its size are prohibited.
EE.book Page 1 Monday, January 19, 2009 5:30 PM

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-5
Electric Power Steering warning light
“EPS”................................................ 4-19
Multi-function meter unit ..................... 4-23
Light switch......................................... 4-37
On-Command drive knob ................... 4-39
Accelerator pedal ............................... 4-41
Brake pedal ........................................ 4-41
Parking brake lever ............................ 4-43
Drive select lever ................................ 4-45
Fuel tank cap ...................................... 4-45
Doors .................................................. 4-47
Front seats ......................................... 4-49
Rear seat ............................................ 4-55
1234
Seat belts ........................................... 4-71
Glove compartment............................ 4-73
Storage compartment ........................ 4-73
Cup holders........................................ 4-75
Cargo bed .......................................... 4-77
Front and rear shock absorber
assemblies ....................................... 4-83
Trailer hitch bracket and receiver....... 4-85
Auxiliary DC jack ................................ 4-85
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Front differential gear oil .................... 5-23
Rear differential gear oil ..................... 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Instruments, lights and switches ........ 5-27
Control cables .................................... 5-27
5
EE.book Page 1 Monday, January 19, 2009 5:30 PM

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Front differential gear oil..................... 8-41
Rear differential gear oil ..................... 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
V-belt cooling duct check hose and
V-belt case drain plug ...................... 8-77
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch ............................... 8-99
Cable inspection and lubrication ........ 8-99Brake pedal and accelerator pedal
lubrication ...................................... 8-101
Rear knuckle upper and lower pivot
lubrication ...................................... 8-101
Steering shaft lubrication ................. 8-105
Wheel removal ................................. 8-105
Tire replacement .............................. 8-107
Wheel installation ............................. 8-109
Battery.............................................. 8-113
Jump-starting ................................... 8-123
Fuse replacement ............................ 8-129
Replacing a headlight bulb............... 8-135
Headlight beam adjustment ............. 8-141
Tail/brake light bulb replacement ..... 8-143
Troubleshooting ............................... 8-149
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Monday, January 19, 2009 5:30 PM

1-9
FFor Europe /
Europe
/
Europa
GYAMAHA 5B4-F1558-00
Head to Toe
Safety Checklist
üHeadHelmet and eye protection.
üBodySeatbelt and protective clothing.
üHandsInside vehicle and holding the
handholds or steering wheel.
üFeetOn floorboard, ready to brace,
and door closed.
IFor Europe /
Europe
/
Europa
HFor Europe /
Europe
/ Europa
EE.book Page 9 Monday, January 19, 2009 5:30 PM

2-3
DRIVER
UNDER16
Before you operate the Rhino

Prepare yourself and your passenger:
This vehicle is intended for use only by an
operator 16 or older with a valid motor vehi-
cle license. Check country laws for minimum
age requirements.
This vehicle is designed to carry the driver
and up to three passengers. Never carry
passengers in the cargo bed.
The driver and every passenger should
wear seat belts properly.
The driver and every passenger must be
able to put both feet flat on the floorboard
while seated upright with their backs against
the backrests. Passengers must be able to
reach and hold the handholds within the
cage/frame.
The driver and every passenger should
wear an approved motorcycle helmet that
fits properly. The driver and every passen-
ger should also wear eye protection (gog-
gles or a face shield), gloves, over-the-ankle
boots, long-sleeved shirt or jacket, and long
pants.
Do not drive or ride as passenger after using
drugs or alcohol.
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2-5
Prepare your vehicle
Perform the pre-operation checks each time you
use the vehicle to make sure it is in safe operating
condition. Failure to inspect or maintain the vehicle
properly increases the possibility of an accident or
equipment damage. See pages 5-1–5-2 for a list of
pre-operation checks.
Prepare your load or trailer
Carrying loads, towing a trailer, or pulling objects
can affect handling, stability, and cause the risk of
overturns or other accidents.
Read Chapter 6 before loading, towing, or
pulling objects.
Do not overload the vehicle or trailer. Refer
to label in cargo bed for cargo bed load limit.
Refer to label next to hitch for tongue weight
and trailer load limits.
Keep weight in the cargo bed centered side
to side, and as low and as far forward as
possible.
Secure cargo so that it will not shift – a loose
load could change handling unexpectedly or
be thrown forward and strike occupants.
EE.book Page 5 Monday, January 19, 2009 5:30 PM

4-5
1. On-Command drive indicator “”/“”/“”/“”
2. On-Command differential gear lock indicator light “DIFF. LOCK”
3. Engine trouble warning light “”
4. Coolant temperature warning light “”
5. Electric Power Steering warning light “EPS”
6. Parking brake indicator light “P”7. Reverse indicator light “R”
8. Neutral indicator light “N”9. High-range indicator light “H”
10. Low-range indicator light “L”
11. Helmet/seat belt indicator light “ / ”
1. Indicateur de mode de conduite “”/“”/“”/“”
2. Témoin de blocage du différentiel “DIFF. LOCK”
3. Témoin d’alerte de panne du moteur “”
4. Témoin d’alerte de la température du liquide de refroidissement “”
5. Témoin d’alerte de la direction assistée “EPS”
6. Témoin du frein de stationnement “P”7. Témoin de la marche arrière “R”
8. Témoin de point mort “N”9. Témoin de la gamme haute “H”
10. Témoin de la gamme basse “L”
11. Témoin de port de casque/ceinture de sécurité “/”
1. Indicador de la tracción On-Command “”/“”/“”/“”
2. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
3. Luz de aviso de avería del motor “”
4. Luz de aviso de la temperatura del líquido refrigerante “”
5. Luz de aviso de la dirección asistida electromecánica “EPS”
6. Testigo del freno de estacionamiento “P”
7. Testigo de marcha atrás “R”8. Testigo de punto muerto “N”
9. Testigo de marcha larga “H”10. Testigo de marcha corta “L”
11. Testigo del casco/cinturón de seguridad “ / ”
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0A
9876
EVU00150
Indicator and warning lights
EVU01131
On-Command differential gear lock indicator
light “DIFF. LOCK”
This indicator light comes on with the On-Com-
mand drive indicator “” in the display when the
vehicle is in the “DIFF LOCK” drive mode.
When the On-Command drive knob is turned to
“DIFF LOCK”, the On-Command differential gear
lock indicator light flashes together with the drive
indicator “” until the front differential gear is
locked. (See pages 4-9–4-11, 4-39 and 6-17–
6-19.)
The electrical circuit of the indicator light can be
checked by turning the key to “” (on). If the indi-
cator light does not come on initially when the key
is turned to “” (on), or if the indicator light re-
mains on, have a Yamaha dealer check the electri-
cal circuit.
EE.book Page 5 Monday, January 19, 2009 5:30 PM

4-15
1. On-Command drive indicator “”/“”/“”/“”
2. On-Command differential gear lock indicator light “DIFF. LOCK”
3. Engine trouble warning light “”
4. Coolant temperature warning light “”
5. Electric Power Steering warning light “EPS”
6. Parking brake indicator light “P”7. Reverse indicator light “R”
8. Neutral indicator light “N”9. High-range indicator light “H”
10. Low-range indicator light “L”
11. Helmet/seat belt indicator light “ / ”
1. Indicateur de mode de conduite “”/“”/“”/“”
2. Témoin de blocage du différentiel “DIFF. LOCK”
3. Témoin d’alerte de panne du moteur “”
4. Témoin d’alerte de la température du liquide de refroidissement “”
5. Témoin d’alerte de la direction assistée “EPS”
6. Témoin du frein de stationnement “P”7. Témoin de la marche arrière “R”
8. Témoin de point mort “N”9. Témoin de la gamme haute “H”
10. Témoin de la gamme basse “L”
11. Témoin de port de casque/ceinture de sécurité “/”
1. Indicador de la tracción On-Command “”/“”/“”/“”
2. Testigo de bloqueo del diferencial On-Command “DIFF. LOCK”
3. Luz de aviso de avería del motor “”
4. Luz de aviso de la temperatura del líquido refrigerante “”
5. Luz de aviso de la dirección asistida electromecánica “EPS”
6. Testigo del freno de estacionamiento “P”
7. Testigo de marcha atrás “R”8. Testigo de punto muerto “N”
9. Testigo de marcha larga “H”10. Testigo de marcha corta “L”
11. Testigo del casco/cinturón de seguridad “ / ”
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5B410002
Coolant temperature warning light “”
If the coolant temperature reaches a specified lev-
el, this light comes on to warn that the coolant tem-
perature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes. (See page 8-154.)
The electrical circuit of the warning light can be
checked by turning the key to “” (on). If the
warning light does not come on initially when the
key is turned to “” (on), or if the warning light re-
mains on, have a Yamaha dealer check the electri-
cal circuit.NOTICE

The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification.


After restarting, make sure that the warn-
ing light is out. Continuous use while this
warning light is on may cause damage to
the engine.
EE.book Page 15 Monday, January 19, 2009 5:30 PM