Page 8 of 142

EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-5
Speed limiter .............................................. 4-6
Front brake lever ........................................ 4-7
Brake pedal and rear brake lever ............... 4-7
Parking brake ............................................. 4-8
Drive select lever ........................................ 4-9
Recoil starter .............................................. 4-9
Fuel tank cap ............................................ 4-10Fuel ...........................................................4-10
Fuel cock ..................................................4-12
Starter (choke) ..........................................4-13
Seat ..........................................................4-14
Storage compartment ...............................4-15
Front carrier ..............................................4-16
Rear carrier ...............................................4-16
Adjusting the front shock absorber
assemblies ..............................................4-16
Adjusting the rear shock absorber
assembly .................................................4-17
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6U1AB60E0.book Page 1 Wednesday, April 29, 2009 10:19 AM
Page 26 of 142
4-1
4
EBU17733
INSTRUMENT AND CONTROL FUNCTIONS
EBU17770Main switch The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
headlights, meter lighting and taillight come on
when the light switch is on, and the engine can be
started. The key cannot be removed.
OFF
All electrical systems are off. The key can be re-
moved.
1. Main switch
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4-2
4
EBU17814Indicator lights and warning light EBU17850Reverse indicator light “REVERSE”
This indicator light comes on when the transmis-
sion is in the reverse position.EBU17870Neutral indicator light “NEUTRAL”
This indicator light comes on when the transmis-
sion is in the neutral position.
EBU26931Oil temperature warning light“”
This warning light comes on when the engine over-
heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ON”, with the engine
stop switch set to“”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, then go off after the start
switch is released, have a Yamaha dealer check
the electrical circuit.
If the warning light stays on, allow the engine to
cool. If the warning light stays on when the engine
is cool, have a Yamaha dealer check the electrical
circuit.NOTICEECB00010The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.
1. Reverse indicator light “REVERSE”
2. Neutral indicator light “NEUTRAL”
3. On-Command four-wheel-drive indicator light“”
4. Oil temperature warning light“”U1AB60E0.book Page 2 Wednesday, April 29, 2009 10:19 AM
Page 29 of 142

4-4
4
EBU18061Handlebar switches EBU18080Engine stop switch“/”
Set this switch to“” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to“”.
EBU18101Start switch“”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.EBU18161Light switch“//OFF”
Set this switch to“” to turn on the low beams,
the taillight and the meter lighting. Set the switch
to“” to turn on the high beams, the taillight and
the meter lighting. Set the switch to “OFF” to turn
off all the lights.NOTICEECB00041Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. See page 8-38 for battery charging
information.EBU18170Horn switch“”
Press the switch to sound the horn.
1. Light switch“//OFF”
2. Engine stop switch“/”
3. Start switch“”
4. Horn switch“”U1AB60E0.book Page 4 Wednesday, April 29, 2009 10:19 AM
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4-11
4of sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling,
be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel reach-
es the bottom of the filler tube. Because fuel
expands when it heats up, heat from the en-
gine or the sun can cause fuel to spill out of
the fuel tank.
3. Wipe up any spilled fuel immediately.
NOTICE: Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts.
[ECB00981]
4. Turn the fuel tank cap fully clockwise to make
sure it is securely closed.
WARNING
EWB02531Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow
some gasoline or inhale a lot of gasoline vapor,
or get some gasoline in your eyes, see your
1. Fuel level
2. Fuel tank filler tube
Recommended fuel:
UNLEADED GASOLINE ONLY
For Europe: Regular unleaded gasoline only
with a research octane number of 91 or high-
er
Fuel tank capacity:
13.5 L (3.57 US gal, 2.97 Imp.gal)
Fuel reserve amount:
3.3 L (0.87 US gal, 0.73 Imp.gal)
U1AB60E0.book Page 11 Wednesday, April 29, 2009 10:19 AM
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5-2
5
Rear brakeCheck operation, and correct if necessary.
Lubricate cables if necessary.
Check lever and pedal free play, and adjust if necessary.5-3, 8-28, 8-31
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-27
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-35
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-36
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-36
Axle bootsCheck for cracks or damage, and replace if necessary. 8-34
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-6 ITEM ROUTINE PAGE
U1AB60E0.book Page 2 Wednesday, April 29, 2009 10:19 AM
Page 49 of 142
5-6
5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary. Fro nt:
Manufacturer/model:
YFM350FAZ CHENG SHIN/C-828
YFM35FGZ MAXXIS/M979
Size:
AT25 x 8-12
Ty p e :
Tu b e l e s s
Rear:
Manufacturer/model:
YFM350FAZ CHENG SHIN/C-828
YFM35FGZ MAXXIS/M980
Size:
AT25 x 10-12
Ty p e :
Tu b e l e s s
U1AB60E0.book Page 6 Wednesday, April 29, 2009 10:19 AM
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8-7
8
16 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
17Engine oil filter car-
tridgeReplace.√√√
18 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
19 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
20*Moving parts and
cablesLubricate.√√√√
21*Drive select lever
safety system cableCheck operation and adjust or replace if neces-
sary.√√√
22*Throttle lever hous-
ing and cableCheck operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.√√√√√
23*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√
24*Lights and switchesCheck operation and correct if necessary.
Adjust headlight beams.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1AB60E0.book Page 7 Wednesday, April 29, 2009 10:19 AM