Checking the front brake lever free
play ......................................................... 8-30
Adjusting the brake pedal and rear brake
lever free play and checking the brake
pedal position ......................................... 8-31
Axle boots ................................................ 8-34
Brake light switches ................................. 8-34
Checking and lubricating the cables ........ 8-35
Checking and lubricating the front and
rear brake levers .................................... 8-36
Checking and lubricating the brake
pedal ...................................................... 8-36
Checking the wheel hub bearings ............ 8-37
Lubricating the steering shaft ................... 8-37
Battery ...................................................... 8-38
Replacing a fuse ...................................... 8-40
Replacing a headlight bulb ....................... 8-42
Adjusting a headlight beam ...................... 8-43
Replacing the tail/brake light bulb ............ 8-44
Removing a wheel .................................... 8-44
Installing a wheel ...................................... 8-44
Troubleshooting ....................................... 8-46
Troubleshooting chart .............................. 8-47
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
U1AB60E0.book Page 3 Wednesday, April 29, 2009 10:19 AM
8-42
8
EBU25481Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Remove the cover at the rear of the headlight
by pulling it off.
2. Remove the headlight bulb holder cover by
pulling it off.3. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.1. Cover at the rear of the headlight
1. Headlight bulb holder cover
1. Headlight bulb holder
U1AB60E0.book Page 42 Wednesday, April 29, 2009 10:19 AM
8-43
8 4. Remove the burnt-out bulb by pulling it out.
5. Insert a new headlight bulb into the bulb hold-
er by pushing it in. NOTICE: Do not touch
the glass part of the headlight bulb to keep
it free from oil, otherwise the transparency
of the glass, the luminosity of the bulb, and
the bulb life will be adversely affected.
Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a cloth
moistened with alcohol or thinner.
[ECB00651]
6. Install the bulb holder by pushing it in and turn-
ing it clockwise.7. Install the bulb holder cover and the cover at
the rear of the headlight. NOTICE: Make sure
the headlight bulb holder cover is securely
fitted over the bulb holder and seated
properly.
[ECB00671]
8. Adjust the headlight beam if necessary.EBU25551Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.To raise a headlight beam, turn the headlight beam
adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Do not touch the glass part of the bulb.U1AB60E0.book Page 43 Wednesday, April 29, 2009 10:19 AM
8-44
8
EBU25580Replacing the tail/brake light bulb If the tail/brake light bulb burns out, have a
Yamaha dealer replace it.EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25701Installing a wheel 1. Place the ATV on a level surface.
2. Install the wheel and the nuts.TIPThe arrow mark on the tire must point toward
the rotating direction of the wheel.
1. Headlight beam adjusting screw
1. Wheel nut
U1AB60E0.book Page 44 Wednesday, April 29, 2009 10:19 AM
10-4
10
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Drum brake
Operation:
Left hand and right foot operationFront suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)Rear suspension:Type:
Swingarm (monocross)
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
180 mm (7.1 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTX14AHVoltage, capacity:
12 V, 12.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting:
YFM350FAZ 14 V, 3.0 W × 1
YFM35FGZ 14 V, 3.0 W × 1 (EUR)
YFM35FGZ 14 V, 3.4 W × 1 (GBR)
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Oil temperature warning light:
12 V, 1.7 W × 1
On-command four-wheel-drive indicator light:
12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
15.0 A
U1AB60E0.book Page 4 Wednesday, April 29, 2009 10:19 AM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-20
Axle boots .................................................................... 8-34BBattery .......................................................................... 8-38
Brake fluid, changing ................................................... 8-30
Brake fluid level, checking ........................................... 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-7
Brake levers, checking and lubricating ........................ 8-36
Brake light switches ..................................................... 8-34
Brake pads and shoes, checking ................................. 8-28
Brake pedal and brake lever free play (rear) and
brake pedal position, adjusting and checking ............ 8-31
Brake pedal and rear brake lever ................................... 4-7
Brake pedal, checking and lubricating ......................... 8-36
Brakes .......................................................................... 8-28
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-35
Carburetor, adjusting ................................................... 8-25
Carrier, front ................................................................. 4-16
Carrier, rear .................................................................. 4-16
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3Differential gear oil, changing ...................................... 8-18
Drive select lever ........................................................... 4-9
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-28
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-12
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-4FFinal gear oil ......................................................... 5-3, 8-16
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-10, 5-3
Fuel cock ..................................................................... 4-12
Fuel tank cap ............................................................... 4-10
Fuses, replacing .......................................................... 8-40HHandlebar switches ....................................................... 4-4
Headlight beam, adjusting ........................................... 8-43
Headlight bulb, replacing ............................................. 8-42
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights and warning light ................................... 4-2
Instruments, lights and switches .................................... 5-6
U1AB60E0.book Page 1 Wednesday, April 29, 2009 10:19 AM