
Checking the front brake lever free
play ......................................................... 8-30
Adjusting the brake pedal and rear brake
lever free play and checking the brake
pedal position ......................................... 8-31
Axle boots ................................................ 8-34
Brake light switches ................................. 8-34
Checking and lubricating the cables ........ 8-35
Checking and lubricating the front and
rear brake levers .................................... 8-36
Checking and lubricating the brake
pedal ...................................................... 8-36
Checking the wheel hub bearings ............ 8-37
Lubricating the steering shaft ................... 8-37
Battery ...................................................... 8-38
Replacing a fuse ...................................... 8-40
Replacing a headlight bulb ....................... 8-42
Adjusting a headlight beam ...................... 8-43
Replacing the tail/brake light bulb ............ 8-44
Removing a wheel .................................... 8-44
Installing a wheel ...................................... 8-44
Troubleshooting ....................................... 8-46
Troubleshooting chart .............................. 8-47
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
U1AB60E0.book Page 3 Wednesday, April 29, 2009 10:19 AM

3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter case
4. Fuses
5. Battery
6. Tail/brake light
7. Recoil starter
8. Engine oil filler cap
9. Oil filter cartridge
10.V-belt cooling duct check hose
3
4,5 1
26
10978
1. Rear shock absorber assembly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Spark plug
5. Front shock absorber assembly spring preload adjusting
ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug12 3 4 5
6 7 8
U1AB60E0.book Page 1 Wednesday, April 29, 2009 10:19 AM

8-40
8To install the battery
TIPBe sure the battery is fully charged.1. Place the battery in its compartment.
2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt.
3. Install the battery holding plate by installing
the bolts.
4. Install the seat. (See page 4-14.)
EBU25326Replacing a fuse The main fuse and the fuse box are located under
the seat. (See page 4-14.)
1. Positive battery lead (red)
2. Negative battery lead (black)
2
1
1. Main fuse
2. Spare main fuse
3. Fuse box
U1AB60E0.book Page 40 Wednesday, April 29, 2009 10:19 AM

8-41
8
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
1. Headlight fuse
2. Ignition fuse
3. Auxiliary DC jack fuse (for optional auxiliary DC jack)
4. Four-wheel-drive motor fuse
5. Signaling system fuse
6. Spare fuse
Specified fuses:
Main fuse:
30.0 A
Headlight fuse:
15.0 A
Ignition fuse:
15.0 A
Four-wheel-drive motor fuse:
3.0 A
Signaling system fuse:
10.0 A
Auxiliary DC jack fuse:
10.0 A
U1AB60E0.book Page 41 Wednesday, April 29, 2009 10:19 AM

10-4
10
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Drum brake
Operation:
Left hand and right foot operationFront suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)Rear suspension:Type:
Swingarm (monocross)
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
180 mm (7.1 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTX14AHVoltage, capacity:
12 V, 12.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting:
YFM350FAZ 14 V, 3.0 W × 1
YFM35FGZ 14 V, 3.0 W × 1 (EUR)
YFM35FGZ 14 V, 3.4 W × 1 (GBR)
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Oil temperature warning light:
12 V, 1.7 W × 1
On-command four-wheel-drive indicator light:
12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
15.0 A
U1AB60E0.book Page 4 Wednesday, April 29, 2009 10:19 AM

10-5
10
Auxiliary DC jack fuse:
10.0 A
Four-wheel-drive motor fuse:
3.0 A
U1AB60E0.book Page 5 Wednesday, April 29, 2009 10:19 AM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-20
Axle boots .................................................................... 8-34BBattery .......................................................................... 8-38
Brake fluid, changing ................................................... 8-30
Brake fluid level, checking ........................................... 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-7
Brake levers, checking and lubricating ........................ 8-36
Brake light switches ..................................................... 8-34
Brake pads and shoes, checking ................................. 8-28
Brake pedal and brake lever free play (rear) and
brake pedal position, adjusting and checking ............ 8-31
Brake pedal and rear brake lever ................................... 4-7
Brake pedal, checking and lubricating ......................... 8-36
Brakes .......................................................................... 8-28
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-35
Carburetor, adjusting ................................................... 8-25
Carrier, front ................................................................. 4-16
Carrier, rear .................................................................. 4-16
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3Differential gear oil, changing ...................................... 8-18
Drive select lever ........................................................... 4-9
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-28
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-12
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-4FFinal gear oil ......................................................... 5-3, 8-16
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-10, 5-3
Fuel cock ..................................................................... 4-12
Fuel tank cap ............................................................... 4-10
Fuses, replacing .......................................................... 8-40HHandlebar switches ....................................................... 4-4
Headlight beam, adjusting ........................................... 8-43
Headlight bulb, replacing ............................................. 8-42
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights and warning light ................................... 4-2
Instruments, lights and switches .................................... 5-6
U1AB60E0.book Page 1 Wednesday, April 29, 2009 10:19 AM