Airbag system111
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
WARNING
Never transport children on the front seat of a vehicle without using a
proper restraint system. If airbags are de ployed in the event of an accident, the
child might suffer severe or even fatal injuries!
For the driver and front passenger it is important to maintain a distance of
at least 25 cm from the steering wheel or dash panel page 110, fig. 120 . Not
maintaining this minimum distance will mean that the airbag system will not
be able to properly protect you - hazard! The front seats and the head restraints
must always also be correctly adjusted to match the body size of the occupant.
It is essential to always switch off the front passenger airbag and/or side
airbag when attaching a child safety seat on the front passenger seat where the
child is seated with its back facing in direction of travel (in some countries also
when the child is facing the direction of travel) page 113, “Deactivating an
airbag”. If this is not done, there is a ri sk of the child suffering severe or even
fatal injuries if the front passenger airbag is deployed. In certain countries
national legal provisions also require that the side passenger airbags be deac-
tivated. When transporting a child on the front passenger seat, please comply
with the appropriate national regulati ons regarding the use of child safety
seats.
There must not by any further persons, animals or objects positioned
between the front seated occupants and the deployment area of the airbag.
The steering wheel and the surface of the airbag module in the dash panel
on the passenger side must not be stuck onto, covered or modified in any other
way. These parts should only be cleaned with a dry cloth or a cloth moistened
with water. No objects such as cup holders, mobile phone mounts, etc. may be
attached to the covers of the airbag modules or be located within the imme-
diate area.
No modifications of any kind may be made to parts of the airbag system.
Any work on the airbag system includ ing installing and removing system
components because of other repair wo rk (e.g. removing the steering wheel)
must only be carried out by a specialist garage.
Never carry out changes on the front bumper or on the body.
Never place any objects on the surface of the front passenger airbag module
in the dash panel.
Side airbags*Description of side airbags
The side airbag increases protection of the passenger concerned in the
case of a side impact.The side airbags are housed in the upholstery of the seat backrests of the front seats.
The side airbag system in combination with the three-point seat belts, offers additional
protection for the upper area of the body (chest, stomach and pelvis) of the occupants
of the vehicle in the event of severe side collisions in “Important safety informa-
tion on the side airbag” on page 112.
Apart from their normal protective function, a further task of the seat belts is to also
hold the driver and front pass enger in a correct seated position in the event of a side
collision so as to enable the side ai rbags to offer the maximum protection.
You should therefore always fasten the seat belts, not only because this is required by
law, but also for safety reasons and for your own protection page 102, “Why seat
belts?”.
Fig. 121 Installation position of
side airbag in driver seat
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Airbag system113
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
Any work on the side airbag system including removing and installing
system components because of other repair work (e.g. removing seats) must
only be carried out by a specialist garage.
Deactivating an airbagDeactivating airbags
If any airbags have been deactivated, switch them on again as soon as
possible so that they are able to again provide their proper protection.There is the technical means installed within your vehicle to switch off the front or
side* airbag using a diagnostic equipment (take out of commission).
This is why you should have the deactivation of the airbags carried out by a specialist
garage.
On vehicles equipped with the switch for de activation of the airbags, you can deacti-
vate the front passenger airbag and/or side airbag by means of this switch page 113.
Deactivation of airbags is envisaged only for particular instances, such as if:
You must in exceptional cases use a child seat on the front passenger seat where
the child is seated with its ba ck to the direction of travel (in some countries this must
be in the direction of travel due to other legal regulations applying) page 115,
“Important safety information regarding the use of child safety seats”;
you are not able to maintain the distan ce of at least 25 cm between middle of
steering wheel and chest, despite the driver seat being correctly adjusted;
special attachments are required in the ar ea of the steering wheel because of a
physical disability;
you have installed other seats (e.g. orthopaedic seats without side airbags).
Monitoring the airbag system
The functionality of the airbag system is also monitored electronically when one airbag
has been switched off.
If the airbag was switched off using diagnostic equipment:
The airbag indicator light in the instrume nt cluster lights up for about 3 seconds
after switching on the ignition and then flashes after that for about 12 seconds.
The following situation applies if the ai rbag has been switched off using the
switch for the airbag* in the storage compartment:
the airbag indicator light in the instrume nt cluster comes on for about 4 seconds
each time the igniti on is switched on;
The deactivation of the airbag is indicated by the lighting up of the indicator light
at the front interior lighting of the vehicle page 113.
Note
A specialist garage will be able to advise you whether national legislation in your
country allows airbags in your vehicl e to be deactivated, and which ones.Switch for the front passenger airbag(s)*
WARNING (continued)
Fig. 123 Storage compartment:
Switch for the front passenger
airbag(s)
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Intelligent Technology123
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
Driving TipsIntelligent TechnologyElectronic stability programme (ESP)*GeneralGeneral
The ESP aids you in maintaining control of your vehicle in situations in which the
vehicle is driving at its dynamic limits, such as entering a curve fast. The risk of skidding
is reduced and your vehicle thus offers greater driving stability depending on the
conditions of the road surface. The system operates at all speeds.
The following systems are integrated into the electronic stability programme:
Electronic Differential Lock (EDL),
Traction control system (TCS),
Antilock brake system (ABS),
Brake Assist.
Operating principle
The ESP switches on automatically when the engine is started and then conducts a self-
test. The ESP control unit processes data from the individual systems. It also processes additional measurement data which are supplied by highly sensitive sensors: the rota-
tional velocity of the vehicle about its vert
ical axis, the lateral acceleration of the
vehicle, the braking pressure and the steering angle.
The direction which the driver wishes to take is determined based on the steering
angle and the speed of the vehicle and is co nstantly compared with the actual behav-
iour of the vehicle. If differences exist, such as the vehi cle beginning to skid, the ESP will
automatically brake the appropriate wheel.
The car is stabilised again by the forces wh ich take effect when the wheel is braked.
Intervention into the brake system takes place primarily on the outer front wheel of a
vehicle which tends to oversteer (tendency for the rear of the vehicle to break away)
while occurs this is on the inner rear wh eel of a vehicle which tends to understeer
(tendency to shift out of the curve). This braking control cycle is accompanied by
noises.
The ESP operates in combination with the ABS page 126, “Antilock brake system
(ABS)*”. If there is a fault in the ABS system, the ESP also does not operate.
The ESP warning light lights up in the instrument cluster when there is a fault on the
ESP page 31.
Switching off
You can switch the ESP off and on agai n as you wish, by pressing the button fig. 134 .
The ESP warning light lights up in the instrument cluster when the system is switched
off page 31.
The ESP should normally always be switched on. It may be good practice in certain
exceptional cases, such as when you wish to have wheel slip, to switch off the system.
Examples:
when driving with snow chains
when driving in deep snow or on a loose surface
when it is necessary to rock a vehicle when it has become stuck.
then you should switch on the ESP again.
Fig. 134 ESP switch
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Intelligent Technology
126
be moist or even have a coatin g of ice on them in winter. Yo u s h o u l d d r y t h e b r a k e s a s
soon as possible by applying and releasing the brakes several times.
There also may be a certain delay before the full braking efficiency is available when
driving on roads which have been treated wi th road salt if you have not used the
brake s for s ome cons ide ra bl e time be foreha nd . T he la yer of s alt on the brake di scs a nd
brake pads must first be rubbed off when you apply the brakes.
Corrosion
Corrosion on the brake discs and dirt on th e bake pads occur if the vehicle has been
parked for a long period an d if you do not make much use of the braking system.
We recommend cleaning the brak e discs by firmly applying the brakes at a fairly high
speed if you do not make much use of the braking system or if surface corrosion is
present .
Faults in the brake surface
If you notice that the braking distance ha s suddenly become longer and that the brake
pedal can be depressed further, it is possible that a brake circuit of the dual-circuit
brake system has failed. Drive, in such cases, to the nearest specialist garage without
delay in order to have the problem rectified. Drive at a reduced speed while on your
way to the dealer and adapt your style of driving to the higher brake pedal pressure
required.
Low brake fluid level
An insufficient level of brake fluid may result in problems in the brake system. The level
of the brake fluid is monitored electronically page 31, “Brake system ”.
WARNING
Only apply the brakes for the purpose of drying and cleaning the brake discs
if the traffic conditions permit this. Do not place any other road users in jeop-
ardy.
When retrospectively mounting a front spoiler, solid wheel hubs etc. one
must ensure that the air supply to the front wheel brakes is not reduced other-
wise the braking system could run too hot.
Allow for the fact that new brake pads do not achieve their full braking effi-
ciency until approximately 200 kilometres. New brake pads must be first “run
in” before they develop their optimal friction force. You can, however, compensate for this slightly reduced br
aking force by increasing the pressure
on the brake pedal. This guideline also applies to any new brake pads installed
at a future date.
Caution
Never allow the brakes to rub by applying slight pressure if you do not wish to
brake the vehicle. This causes the brakes to overheat and can also result in a longer
braking distance and excessive wear.
Before negotiating a steep downhill section, reduce your speed, shift down into the
next lower gear. This enables you to make full use of the braking power of the vehicle
and reduces the strain on the brakes. Any additional braking should be done intermit-
tently, not continuously.
Brake boosterThe brake booster boosts the pressure whic h you generate with the brake pedal. The
necessary pressure is only genera ted when the engine is running.
WARNING
Never switch off the engine befo re the vehicle is stationary.
The brake booster only operates when the engine is running. Greater phys-
ical effort for braking is required when en gine is switched off. Because if you do
not stop as normal, this can cause an accident and severe injuries.
Antilock brake system (ABS)*ABS prevents the wheels locking when braking.General
The ABS contributes significan tly to enhancing the active safety of your vehicle.
Compared to a vehicle not fitted with the ABS brake system, you are able to retain
optimal steering ability even during a full br ake application on a slippery road surface
because the wheels do not lock up.
WARNING (continued)
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Taking care of your vehicle and cleaning the vehicle141
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
Note
Severe layers of dirt on the wheels can also result in wheel imbalance. This may show
itself in the form of a wheel vibration which is transmitted to the steering wheel which,
in certain circumstances, can cause premature wear of the steering. This means it is
necessary to remove the dirt.Underbody protectionThe underside of your vehicle is protected for life against chemical and mechanical
influences.
One cannot, however, completely rule out damage to the protective layer when
driving so we recommend that you inspect the protective layer on the underside of
your vehicle and on the chassis at certain intervals - this is best done at the beginning
and end of the winter - and to touch up any damaged areas.
Specialist garages have suitable spray products available as well as the necessary
equipment and are familiar with the instructio ns for use. It is therefore best to have
such touch-up work or additional corros ion protection measures carried out by a
specialist garage.
WARNING
Never use additional underbody protection or corrosion-protection agents for
the exhaust pipes, catalytic converters, di esel particle filter or heat shields.
When the engine reaches its operating temperature, these substances might
ignite - risk of fire!Protection of hollow spacesAll the cavities of your vehicle which are at risk from corrosion are protected for life by
a layer of protective wax applied in the factory.
This wax protection does not require to be inspected or re-treated. Please remove any
small amount of wax which flows out of the cavities at high temperatures with a plastic
scraper and clean the spot using petroleum cleaner.
WARNING
Safety and environmental protection regulations should observed when using
petroleum cleaner to remove wax - a risk of fire!Engine compartmentGood corrosion protection is very importan t, particularly in winter when one often
drives over its salt-strewn roads. One should therefore clean the whole engine
compartment before and after the salt spreading period and treat with preservative in
order to prevent the salt from being destructive.
Specialist garages have the cleaning agen ts and preservatives recommended by the
manufacturer and also the required equipment.
WARNING
It is necessary to observ e the guidelines given in the chapter before working
on the engine compartment page 148.
Let the engine cool down before cleaning the engine compartment.Caution
Engine cleaning may be only be un dertaken when the ignition is off.
It is recommended to cover the generator before washing the engine compart-
ment.For the sake of the environment
The dirty water produced by washing the engine has washed away petrol, and residues
of grease and oil and should therefore be cleaned by an oil separator. This is why
engine washing should only be undertaken in a specialist garage or at a fueling station
(when these are fitted with the required equipment).
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Inspecting and replenishing
152For the sake of the environment
You must on no account pour oil into the ground or into the sewage system.
In view of the problems involved in prop erly disposing of old oil, the material,
equipment and the knowledge required for such work, we recommend that you have
the oil and oil filter change carried out by a specialist garage.Note
After your skin has come in contact with th e oil, you must thoroughly wash your skin.Power steeringThe reservoir for hydraulic oil of power steering is located in the front right of the
engine compartment page 149, fig. 145 .
Check hydraulic oil
The hydraulic system of the power steering is filled with the hydraulic oil designated in
the catalogue as G 002 000.
Perform the inspection of the hydraulic oil level when the engine is cold and not
running.
The hydraulic oil level must be be tween the “MIN” and “MAX” markings fig. 147 . If
the level drops below the marking “MIN”, it is necessary that the power steering is
checked by a specialist garage. It is not su fficient to solely refill with hydraulic oil.
Note
If the engine is not running (when towing) or if the V-ribbed belt is torn, the power
steering does not operate. The vehicle is fully steerable however. There is however
increased force required to turn the steering wheel.Cooling systemCoolant
The job of the coolant is to cool the engine.The cooling system does not require any maintenance under normal operating condi-
tions. The coolant consists of water with a concentration of coolant additive of 40 %.
This mixture not only provides antifreeze prot ection down to -25°C but also protects
the cooling and heating system from corrosion. It also prevents the formation of scale
and significantly increases the boiling point of the coolant.
You must therefore not reduce the concentration of antifreeze agent in the coolant by
adding water, also not during the summer mont hs or in countries with a warm climate.
The concentration of coolant additive in the coolant must be at least 40%.
You can increase the amount of antifreeze in the coolant if a higher concentration of
antifreeze is necessary for climatic reasons but only up to 60% (antifreeze protection
down to approx. -40°C). The antifreeze protection tails off above that concentration.
Vehicles exported to countries with a cold climate (e.g. Sweden, Norway, Finland) are
already factory-filled with a coolant which of fers antifreeze protection down to about
-35°C. In these countries the concentration of coolant additive should be at least 50%.
Coolant
The cooling system is factory- filled with coolant (purple in colour), which complies
with the specification TL-VW 774 G.
We recommend that you use the same coolan t additive - G13 (purple in colour) - for
topping up the system.
Please contact a specialist garage if you have any questions regarding the coolant or if
you wish to fill up with a different coolant.
A specialist garage can also supply yo u with the correct coolant additives.
Fig. 147 Hydraulic oil dipstick
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Wheels and Tyres161
Using the system
Safety
Driving Tips
General Maintenance
Breakdown assistance
Technical Data
Driving style
Fast cornering, sharp acceleration and brak
ing (squealing tyres) increase wear-and-
tear on your tyres.
Balancing wheels
The wheels of a new vehicle are balanced. There are a wide range of influences when
driving which may result in an imbalance and which makes themselves felt through
vibration in the steering.
You should have the wheels rebalanced si nce any imbalance increases wear-and-tear
on the steering, the suspension and tyres. A wheel must also be rebalanced when a
new tyre is fitted and each time a tyre is repaired.
Wheel alignment errors
Incorrect wheel alignment at the front and re ar will not only increase wear-and-tear on
the tyres but will also has an adverse effect on vehicle safety. Contact your specialist
garage if you notice any unusual tyre wear.
WARNING
If the inflation pressure is too low, the tyre must perform a greater flexing
work. At higher speeds the tyre will warm up as a result of this. This can result
in tread separation and even a tyre blowout.
Immediately replace the damaged rims or tyres.For the sake of the environment
Tyres which are insufficiently inflated increase your fuel consumption.
Wear indicatorsThe base of the tread of the original tyres has wear indicators 1.6 mm high, installed at
right angles to the direction of travel. These wear indicators are located at 6 - 8 points
depending on the make and are evenly spaced around the circumference of the tyre
fig. 154 . Markings on the walls of the tyres through the letters “TWI”, triangular
symbols or other symbols identify th e position of the wear indicators.
A remaining tread of just 1.6 mm, measured in the grooves of the tread next to the
wear indicators, means that your tyres have reached their legally permissible
minimum tread depth.
WARNING
You must have your tyres replaced with new ones at the latest when the
wear indicators have been worn down . The legally permissible minimum tread
depth should be observed.
Worn tyres do not provide the necessary adhesion to the road surface at
high speeds on wet roads. One could experience “aquaplaning” (uncontrolled
movements of the vehicle - “swimming” on a wet road surface).
Fig. 154 Tyre tread with wear
indicators
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Breakdown assistance
174
Connecting positive terminals
– Attach one end to the positive terminal page 173, fig. 166 of the discharged
battery .
– Attach the other end to the positive term inal of the battery supplying the power
.Connecting negative terminal and engine block– Attach one end to the negative termin al of the battery supplying the power .
– Attach the other end to a solid metal part which is connected firmly to the
engine block, or to the engine block itself.Starting the engine– Start the engine of the vehicle providing current and run the engine at idling speed.
– Now start the engine of the vehicle with the discharged battery.
– Interrupt the attempt at starting an engine after 10 seconds if it does not start right
away and wait for about 30 seconds before repeating the attempt.
– Disconnect the cables on the engine in exactly the reverse order they were
connected up.
WARNING
The non-insulated parts of the terminal clamps must never make contact
with each other. Furthermore, the cable connected to the positive terminal of
the battery must not come into contact with electrically conducting parts of the
vehicle - risk of a short circuit!
Do not affix the jump starting cables to the negative terminal of the
discharged battery. There is the risk of detonating gas seeping out the battery
being ignited by the strong spark which results from the engine being started.
Run the jump-start cables so that they cannot be caught by any rotating
parts in the engine compartment.
Do not bend over the batteries - risk of caustic burns!
The vent screws of the battery cells must be tightened firmly.
Keep any sources of ignition (naked flame, smouldering cigarettes etc.)
away from the battery - risk of an explosion!
Tow-starting and towing vehicleGeneralPlease pay attention to the following instru ctions if you are going to use a tow rope:Driver of the towing vehicle– Do not drive off until the tow rope is taught.
– Release the clutch particularly gently when starting off.Driver of the towed vehicle– Switch the ignition on so that the steering wheel is not blocked and you can also
operate the turn signal lights, the headlight flasher, the windscreen wipers and
windscreen washer system.
– Take the vehicle out of gear.
– Note that the brake servo unit and power steering only operate if the engine is running. You will require significantly greater physical force to depress the brake
pedal and to steer the vehicle if the engine is not running.
– Ensure that the tow rope is always kept taught.
Tow rope or tow bar
A tow bar is safest way of towing a vehicle and also minimizes any shocks. You can use
a tow rope only if a suitable tow bar is not available.
The tow rope must be elastic to protect the vehicle. Thus one should only use plastic
fibre rope or a rope made out of a similarly elastic material.
Only attach the tow rope to the towing eyes provided for this purpose page 175,
“Front towing eye”.
A1
AA
A2
AB
A3
AB
A4
WARNING (continued)
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