10-18 Vehicle Care
How to Add Coolant to the
Coolant Surge Tank
Notice:This vehicle has a
specific coolant fill procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If you have not found a problem yet,
check to see if coolant is visible in
the surge tank. If coolant is visible
but the coolant level is not at
between the MIN and MAX lines,
add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®
coolant at the coolant surge tank,
but be sure the cooling system,
including the coolant surge tank
pressure cap, is cool before you
do it. See Engine Coolant
on
page 10‑15for more information.
{WARNING
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn
the coolant surge tank pressure
cap —even a little —they can
come out at high speed. Never
turn the cap when the cooling
system, including the coolant
surge tank pressure cap, is hot.
Wait for the cooling system and
coolant surge tank pressure cap
to cool if you ever have to turn
the pressure cap.
{WARNING
Adding only plain water to the
cooling system can be
dangerous. Plain water, or some
other liquid such as alcohol, can
boil before the proper coolant
mixture will. The vehicle's coolant
warning system is set for the
proper coolant mixture. With plain
water or the wrong mixture, the
engine could get too hot but you
would not get the overheat
warning. The engine could catch
fire and you or others could be
burned. Use a 50/50 mixture of
clean, drinkable water and
DEX-COOL
®coolant.
Notice: In cold weather, water
can freeze and crack the engine,
radiator, heater core and other
parts. Use the recommended
coolant and the proper coolant
mixture.
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Vehicle Care 10-19
{WARNING
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
1. You can remove the coolantsurge tank pressure cap when
the cooling system, including the
coolant surge tank pressure cap
and upper radiator hose, is no
longer hot.
Turn the pressure cap slowly
counterclockwise about
one-quarter of a turn. If you
hear a hiss, wait for that to stop. This will allow any pressure still
left to be vented out the
discharge hose.
2. Then keep turning the pressure cap slowly, and remove it.
3. Fill the coolant surge tank withthe proper DEX-COOL®coolant
mixture, to between the MIN and
MAX lines. 4. With the coolant surge tank
pressure cap off, start the
engine and let it run until you
can feel the upper radiator hose
getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level
inside the coolant surge tank
may be lower. If the level is
lower, add more of the proper
DEX-COOL
®coolant mixture to
the coolant surge tank until the
level reaches between the MIN
and MAX lines.
5. Then replace the pressure cap. Be sure the pressure cap is
hand-tight.
Check the level in the surge tank
when the cooling system has
cooled down. If the coolant is not at
the proper level, repeat Steps 1
through 3 and reinstall the pressure
cap. If the coolant still is not at the
proper level when the system cools
down again, see your dealer/retailer.
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10-38 Vehicle Care
Engine Compartment
Fuse Block
The engine compartment fuse block
is located on the driver side of the
engine compartment, near the
battery.
Notice:Spilling liquid on any
electrical components on the
vehicle may damage it. Always
keep the covers on any electrical
component.
Fuses Usage
FAN MAIN Cooling Fan Main
REAR/WPR Rear Wiper Motor
FAN AUX Cooling Fan
Auxiliary Fuses
Usage
ECM/
TCM/SGCM Engine Control
Module/
Transmission
Control Module/
Serial Data Gateway
Communication
Module
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10-40 Vehicle Care
RelaysUsage
FAN
MAIN RLY Cooling Fan Main
Relay
FAN
CTRL RLY Cooling Fan
Control Relay
FAN
AUX RLY Cooling Fan
Auxiliary Relay
PWR/
TRN RLY Engine Control
Module/CAM,
Canister, Injectors,
Electronic Throttle
Control Relay
STRTR RLY Starter Relay RUN RLY Run Relay
A/C
CLTCH RLY Air Conditioning
Compressor Relay
WPR
SPD RLY Windshield Wiper
Speed Relay Relays
Usage
HORN RLY Horn Relay WPR
CNTRL RLY Windshield Wiper
Control Relay
T/LAMP RLY Parking Lamp Relay
HDLP
HI RLY High-Beam
Headlamp Relay
HDLP
LO RLY Low‐Beam
Headlamp Relay
FRT
FOG RLY Front Foglamp
Relay
STOP
LP RLY Stoplamp Relay
DEFOG RLY Defogger RelayInstrument Panel Fuse
Block
The instrument panel fuse block is
located on the passenger side of the
lower console.
Pull the latch of the fuse box cover
straight back to access the fuses.
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10-64 Vehicle Care
Wheel Replacement
Replace any wheel that is bent,
cracked or badly rusted or corroded.
If wheel nuts keep coming loose,
the wheel, wheel bolts and wheel
nuts should be replaced. If the
wheel leaks air, replace it (except
some aluminum wheels, which can
sometimes be repaired). See your
dealer/retailer if any of these
conditions exist.
Your dealer/retailer will know the
kind of wheel you need.
Each new wheel should have the
same load-carrying capacity,
diameter, width, offset and be
mounted the same way as the
one it replaces.
If you need to replace any of your
wheels, wheel bolts or wheel nuts,
replace them only with new Saturn
original equipment parts. This way,
you will be sure to have the right
wheel, wheel bolts and wheel nuts
for your vehicle.{WARNING
Using the wrong replacement
wheels, wheel bolts, or wheel
nuts on your vehicle can be
dangerous. It could affect the
braking and handling of your
vehicle, make your tires lose air
and make you lose control. You
could have a collision in which
you or others could be injured.
Always use the correct wheel,
wheel bolts, and wheel nuts for
replacement.
Notice: The wrong wheel can
also cause problems with
bearing life, brake cooling,
speedometer or odometer
calibration, headlamp aim,
bumper height, vehicle ground
clearance, and tire or tire chain
clearance to the body and
chassis.
See If a Tire Goes Flat
on
page 10‑65for more information.
Used Replacement Wheels
{WARNING
Putting a used wheel on your
vehicle is dangerous. You cannot
know how it has been used or
how far it has been driven.
It could fail suddenly and cause a
crash. If you have to replace a
wheel, use a new Saturn original
equipment wheel.
Tire Chains
{WARNING
Do not use tire chains. There is
not enough clearance. Tire chains
used on a vehicle without the
proper amount of clearance can
cause damage to the brakes,
(Continued)
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Service and Maintenance 11-3
life system whenever the oil is
changed. SeeEngine Oil Life
System on page 10‑10.
When the change engine oil light
displays, certain services, checks,
and inspections are required. The
services described for
Maintenance Ishould be performed
at every engine oil change.
The services described for
Maintenance IIshould be
performed when:
.Maintenance Iwas performed
the last time the engine oil was
changed.
.It has been 10 months or more
since the change engine oil light
has displayed or since the last
service.
Maintenance I
.Change engine oil and filter. See
Engine Oilon page 10‑8.An
Emission Control Service.
.Engine coolant level check. See
Engine Coolant on page 10‑15.
.Windshield washer fluid level
check. See Washer Fluidon
page 10‑22.
.Tire inflation check. See Tire
Pressure on page 10‑50.
.Tire wear inspection. See Tire
Inspection on page 10‑57.
.Rotate tires. See Tire Rotationon page 10‑57.
.Fluids visual leak check (or
every 12 months, whichever
occurs first). A leak in any
system must be repaired and the
fluid level checked.
.Engine air cleaner filter
inspection (vehicles driven in
dusty conditions only). See
Engine Air Cleaner/Filter
on
page 10‑12.
.Brake system inspection (or
every 12 months, whichever
occurs first).
Maintenance II
.Perform all services described in
MaintenanceI.
.Steering and suspension
inspection. Visual inspection for
damaged, loose, or missing
parts or signs of wear.
.Engine cooling system
inspection. Visual inspection of
hoses, pipes, fittings, and
clamps and replacement,
if needed.
.Windshield wiper blade
inspection for wear, cracking,
or contamination and windshield
and wiper blade cleaning,
if contaminated. See Exterior
Care
on page 10‑82. Worn or
damaged wiper blade
replacement. See Wiper Blade
Replacement on page 10‑29.
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11-4 Service and Maintenance
.Body hinges and latches, key
lock cylinders, folding seat
hardware, and sunroof
(if equipped) lubrication. See
Recommended Fluids and
Lubricants
on page 11‑7. More
frequent lubrication may be
required when vehicle is
exposed to a corrosive
environment. Applying silicone
grease on weatherstrips with a
clean cloth makes them last
longer, seal better, and not stick
or squeak.
.Restraint system component
check. See Safety System
Check on page 3‑23.
.Automatic transmission fluid
level check and adding fluid,
if needed. See Automatic
Transmission Fluid
on
page 10‑12.
.Engine air cleaner filter
inspection. See Engine Air
Cleaner/Filter on page 10‑12.
.Passenger compartment air filter
replacement (or every
12 months, whichever occurs
first). More frequent replacement
may be required if vehicle is
driven regularly under dusty
conditions.
Additional Required Services
At Each Fuel Stop
.Engine oil level check. See
Engine Oil on page 10‑8.
.Engine coolant level check. See
Engine Coolant on page 10‑15.
.Windshield washer fluid level
check. See Washer Fluidon
page 10‑22.
Once a Month
.Tire inflation check. See Tire
Pressure on page 10‑50.
.Tire wear inspection. See Tire
Inspection on page 10‑57. Once a Year
.See
Starter Switch Checkon
page 10‑27.
.See Automatic Transmission
Shift Lock Control System
Check on page 10‑28.
.See Ignition Transmission Lock
Check on page 10‑28.
.See Park Brake and P (Park)
Mechanism Checkon
page 10‑29.
.Engine cooling system and
pressure cap pressure check.
Radiator and air conditioning
condenser outside cleaning. See
Cooling System on page 10‑14.
.Exhaust system and nearby heat
shields inspection for loose or
damaged components.
.Accelerator pedal check for
damage, high effort, or binding.
Replace if needed.
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Service and Maintenance 11-5
First Engine Oil Change After
Every 40 000 km/25,000 Miles
.Fuel system inspection for
damage or leaks.
First Engine Oil Change After
Every 80 000 km/50,000 Miles
.Engine air cleaner filter
replacement. See Engine Air
Cleaner/Filter on page 10‑12.
.Automatic transmission fluid
change (severe service) for
vehicles mainly driven in heavy
city traffic in hot weather, in hilly
or mountainous terrain, when
frequently towing a trailer,
or used for taxi, police,
or delivery service. See
Automatic Transmission Fluid
on
page 10‑12.
.Transfer case fluid change
(severe service) for vehicles
mainly driven in hilly or
mountainous terrain, when
frequently towing a trailer,
or used for taxi, police,
or delivery service. First Engine Oil Change After
Every 160 000 km/100,000 Miles
.Automatic transmission fluid
change (normal service). See
Automatic Transmission Fluid
on
page 10‑12.
.Transfer case fluid change
(normal service).
.Spark plug replacement. An
Emission Control Service. First Engine Oil Change After
Every 240 000 km/150,000 Miles
.Engine cooling system drain,
flush, and refill, cooling system
and cap pressure check, and
cleaning of outside of radiator
and air conditioning condenser
(or every 5 years, whichever
occurs first). See
Cooling
System
on page 10‑14. An
Emission Control Service.
.Engine accessory drive belt
inspection for fraying, excessive
cracks, or obvious damage and
replacement, if needed. An
Emission Control Service.
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