PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-88
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-88V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF154
PRESENT
OR
STOREDFLYWHEEL SIGNAL SENSOR CIRCUIT
1.DEF: Abnormal voltage
2.DEF: Tooth lost
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
If faults DF154, DF119 Camshaft sensor circuit and DF080 Camshaft dephaser
circuit are present, ignore DF080 and deal with the other 2 faults first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the starter motor has been running for 10 seconds
or at an engine speed above 600 rpm.
Special note:
–the OBD warning light is lit,
– In the event of flywheel signal loss, the injection and ignition are cut off: the vehicle
stalls and cannot be restarted.
1.DEF
NOTESNone.
Check the cleanliness, condition and the fitting of the flywheel.
Repair if necessary.
If the flywheel has been replaced or removed, the flywheel target has to be reinitialised, then reprogrammed.
Programming reinitialisation:
Use command RZ005: Programming.
Carrying out the flywheel target programming:
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator pedal and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for a manual gearbox and 2nd for automatic gearbox, for at least 5 seconds.
– Decelerate a second time with injection cut-off (i.e. brake, accelerator and clutch pedals released) between
2400and 2000 rpm for K4 engines and between 1800 and
1400 rpm for F4R engines, in 3rd gear for a manual gearbox and 2nd for an automatic gearbox, for at least
5 seconds.
After the operation, check that status ET089 Flywheel target programming is COMPLETED.
(*This is the moment when, during deceleration with no load, the engine drops to idle speed and recovers torque).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF154/S3000_V54_DF154
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-89
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-89V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF154
CONTINUED
2.DEF
NOTESNone.
Check that the engine speed sensor is correctly fitted and positioned (see MR 364 or 370 Mechanics, 17B,
Petrol injection, engine speed and position sensor).
Check the cleanliness and condition of the engine speed sensor.
Repair if necessary.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Computer, connector B, track E4 track 2 or B of the engine speed sensor
Computer, connector B, track F3 track 1 or A of the engine speed sensor
Repair if necessary.
Check the resistance of the engine speed sensor between tracks 1 and 2:
Replace the engine speed sensor if the resistance is not between 235 ± 60Ω at 20°C.
If the engine speed sensor has been replaced, the flywheel target has to be reinitialised, then reprogrammed.
Programming reinitialisation:
Use command RZ005: Programming.
Carrying out the flywheel target programming:
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator pedal and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for a manual gearbox and 2nd for automatic gearbox, for at least 5 seconds.
– Decelerate a second time with injection cut-off (i.e. brake, accelerator and clutch pedals released) between
2400and 2000 rpm for K4 engines and between 1800 and
1400 rpm for F4R engines, in 3rd gear for a manual gearbox and 2nd for an automatic gearbox, for at least
5 seconds.
After the operation, check that status ET089 Flywheel target programming is COMPLETED.
(*This is the moment when, during deceleration with no load, the engine drops to idle speed and recovers torque).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-90
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-90V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF196
PRESENT
OR
STOREDPEDAL SENSOR CIRCUIT GANG 1
CO.0: Open circuit or short circuit to earth
1.DEF: Inconsistency
2.DEF: Component in bad condition
NOTESPriority when dealing with a number of faults:
Deal with fault DF012 Sensor feed no. 2 voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the accelerator pedal changes from no load to full
load.
Special note:
–severity 1 fault warning light illuminated.
CO/CO.0/CC.1: defect mode type 4: speed limiter at 54 mph (90 km/h) and loss of
power during acceleration (pedal feels soft).
1.DEF: defect modes type 3 and 4: regulation of pedal's engine or vehicle speed
setpoint, speed limiter at 54mph (90 km/h) and loss of power during acceleration
(pedal feels soft).
Check that the pedal mechanism has not seized.
Check the cleanliness and condition of the pedal potentiometer connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connectorA, track H3 track 5 of the pedal potentiometer gang 1
Injection computer, connectorA, track G2 track 3 of the pedal potentiometer gang 1
Injection computer, connectorA, track H2 track 4 of the pedal potentiometer gang 1
Repair if necessary.
Measure the resistance of the pedal sensor gang 1 between tracks 4 and 2.
Replace the accelerator potentiometer if the resistance is not 1.7 kΩ ± 0.9 kΩ.
If necessary replace the sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF196/S3000_V54_DF196
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-91
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-91V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF198
PRESENT
OR
STOREDPEDAL SENSOR CIRCUIT GANG 2
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
NOTESPriority when dealing with a number of faults:
Deal with fault DF011 Sensor supply voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the accelerator pedal changes from no load to full
load.
Special note:
–level 1 or 2 fault warning light lit,
– defect mode types 3 and 4: regulation of pedal's engine or vehicle speed setpoint,
speed limiter at 54mph (90 km/h) and loss of power during acceleration (pedal feels
soft).
Check that the pedal mechanism has not seized.
Check the cleanliness and condition of the pedal potentiometer connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connectorA, track F4 track 6 of the pedal potentiometer gang 2
Injection computer, connectorA, track F2 track 2 of the pedal potentiometer gang 2
Injection computer, connectorA, track F3 track 1 of the pedal potentiometer gang 2
Repair if necessary.
Measure the pedal sensor resistance gang 2 between tracks 6 and 1.
Replace the accelerator potentiometer if the resistance is not 2.8 kΩ±2.05kΩ.
If necessary replace the sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF198/S3000_V54_DF198
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-94
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-94V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54PETROL INJECTION
Fault finding - Interpretation of faults
DF361
PRESENT
OR
STOREDCYLINDER 1 - 4 IGNITION COIL CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running for 4 seconds at 600 rpm or
0.4 seconds at 6000 rpm.
Special note:
–the OBD warning light is lit,
–level 1 fault warning light on.
CC.0: The coil is continuously supplied, risk of destruction
CC.1: The coil is not supplied, injection cut-off on cylinders 1 and 4, destruction of the
catalytic converter possible and prevention of On board diagnostics.
Disconnect the connector from the pencil coil of cylinders 1 and 4.
Check the cleanliness and condition of the pencil coils and their connections.
Repair if necessary.
Measure the primary and secondary resistance of the cylinder 1 pencil coil.
Replace the cylinder 1 coil if the primary resistance is not 540 mΩ ±30mΩ or the secondary resistance is not
10.7 kΩ ± 1.6 kΩ (K4 engines).
Replace the cylinder 1 coil if the primary resistance is not 520 mΩ ±50mΩ or the secondary resistance is not
6.7 kΩ ± 0.67 kΩ (F4 engines).
Switch off the ignition and disconnect the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connector C, track M4 track 2 of coil 1
Coil 4 track 2 track 1 of coil 1
If the fault is still present, replace the faulty pencil coil.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF361/S3000_V54_DF361
MR-372-J84-17B050$423.mif
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-96
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-96V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF362
PRESENT
OR
STOREDCYLINDER 2 - 3 IGNITION COIL CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running for 4 seconds at 600 rpm or
0.4 seconds at 6000 rpm.
Special note:
–the OBD warning light is lit,
–level 1 fault warning light illuminated.
CC.0: The coil is continuously supplied, risk of destruction.
CC.1: The coil is not supplied, injection cut-off on cylinders 2 and 3, destruction of the
catalytic converter possible and inhibition of OBD fault finding.
Disconnect the connector from the pencil coils of cylinders 2 and 3.
Check the cleanliness and condition of the pencil coils and their connections.
Repair if necessary.
Measure the primary and secondary resistance of the cylinder 2 pencil coil.
Replace the cylinder 2 coil if the primary resistance is not 540 mΩ ±30mΩ or the secondary resistance is not
10.7 kΩ ± 1.6 kΩ (K4 engines).
Replace the cylinder 2 coil if the primary resistance is not 520 mΩ ±50mΩ or the secondary resistance is not
6.7 kΩ ± 0.67 kΩ (F4 engines).
Switch off the ignition and disconnect the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Computer, connectorC, track M3 track 2 of coil 2
Coil 3 track 2 track 1 of coil 2
If the fault is still present, replace the faulty pencil coil.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF362/S3000_V54_DF362
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-98
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-98V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF377
PRESENT
OR
STOREDPETROL LPG CONNECTION
1.DEF: Multiplex line connection fault
NOTESPriority when dealing with a number of faults:
If fault DF046 Battery voltage is present or stored, deal with this first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Run a multiplex network test (See88B, Multiplex).
If the fault is still present, perform fault finding on the LPG Injection system (see17D, LPG Injection).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF377/S3000_V54_DF377
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-99
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-99V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF394
PRESENT
OR
STOREDCATALYTIC CONVERTER OPERATING FAULT
1.DEF: Component in bad condition
2.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with the other faults first.
There must be no other injection system faults, either present or stored.
– combustion misfiring:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4, in 1.DEF or 2.DEF.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming done,
– warm engine (coolant temperature 75°C minimum),
– engine running at idling speed with all electrical consumers on for approximately
15 minutes.
Special note:
–OBD warning light illuminated.
Check the appearance and condition of the catalytic converter.
Check that there is no air leaking in, heat shock, misfires, consumption of coolant or oil.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF394/S3000_V54_DF394