PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-114V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF637
PRESENT
OR
STOREDLPG CYLINDER 3 COMBUSTION MISFIRE
1.DEF: Destructive misfiring
2.DEF: Polluting misfiring
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF361 Ignition coil circuit cylinders 1-4,
DF362 Ignition coil circuit cylinders 2-3.
– flywheel signal:
DF154 Flywheel signal sensor circuit,
DF457 Engine flywheel target.
Check whether there are other cylinders with an LPG combustion misfire fault detected
by the tool before starting the following fault finding procedure.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– engine warm (min 75°C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
–engine unstable, loss of power and vibrations.
Combustion
misfires in
cylinder 3 only
Combustion
misfires in
cylinders 2 and 3
The fault is probably due to a component that can only affect this cylinder:
– check the cylinder 3 pencil coil,
– check the condition and conformity of the spark plugs,
– check the cylinder 3 LPG injector.
If everything is in order, check the same components on cylinder 2 (to correct a possible
cylinder identification error).
The fault is probably due to a component that affects a pair of cylinders:
– check the ignition coil circuit concerned (apply the interpretation of fault DF361
Ignition coil control 1-4 or DF362 Ignition coil control 2-3),
– check the condition and conformity of the spark plugs.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF637/S3000_V54_DF637
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-115V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF638
PRESENT
OR
STOREDLPG CYLINDER 4 COMBUSTION MISFIRE
1.DEF: Destructive misfiring
2.DEF: Polluting misfiring
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF361 Ignition coil circuit cylinders 1-4,
DF362 Ignition coil circuit cylinders 2-3.
– flywheel signal:
DF154 Flywheel signal sensor circuit,
DF457 Engine flywheel target.
Check whether there are other cylinders with an LPG combustion misfire fault detected
by the tool before starting the following fault finding procedure.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– engine warm (min 75°C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
–engine unstable, loss of power and vibrations.
Misfiring on
cylinder 4 only
Combustion
misfires on
cylinders 1 and 4
The fault is probably due to a component that can only affect this cylinder:
– check the pencil coil of cylinder 4,
– check the condition and conformity of the spark plugs,
– check the cylinder 4 LPG injector.
If everything is okay, check the same components on cylinder 1 (to correct a possible
cylinder identification error).
The fault is probably due to a component that affects a pair of cylinders:
– check the ignition coil circuit concerned (apply the interpretation of fault DF361
Ignition coil control 1-4 or DF362 Ignition coil control 2-3),
– check the condition and conformity of the spark plugs.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF638/S3000_V54_DF638
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-116
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-116V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF639
PRESENT
OR
STOREDCOMBUSTION MISFIRE IN LPG MODE
1.DEF: Destructive misfiring
2.DEF: Pollutant misfiring
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– LPG fuel system: see 17C, LPG injection,
– ignition:
DF361 Ignition coil circuit cylinders 1-4,
DF362 Ignition coil circuit cylinders 2-3.
– flywheel signal:
DF154 Flywheel signal sensor circuit,
DF457 Engine flywheel target.
– cylinder combustion misfires:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– the programming must have been done, particularly the flywheel target,
– engine warm (min 75°C),
– run the engine at idle speed with all electrical consumers switched on for
approximately 15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
Check the LPG injectors.
Check the condition and conformity of the spark plugs.
Check the ignition pencil coils.
If the fault is still present, carry out the following checks:
– check the flywheel sensor,
– check the condition and cleanliness of the flywheel,
– check the flywheel sensor mounting,
– check the sensor/flywheel air gap,
– check the cylinder compressions,
– check the LPG fuel system,
– check the complete ignition system (see MR 364 or 370 Mechanics, 17A, Ignition),
– check the hydraulic tappets if there is camshaft noise (see MR 364 or 370 Mechanics, 11A, Top and front of
engine).
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF639/S3000_V54_DF639
PETROL INJECTION
Fault finding - Interpretation of statuses
17B
17B - 177
PETROL INJECTION
Fault finding - Interpretation of statuses
17B
17B - 177V9 MR-372-J84-17B050$611.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
ET056
CONTINUED 2
Check:
– the condition of the air filter,
– that the air inlet circuit is not blocked,
– the condition and conformity of the spark plugs,
– the sealing between the throttle valve and inlet manifold,
– the manifold pressure sensor sealing,
– the fuel vapour absorber bleed, which must not be jammed open,
– the fuel vapour absorber bleed system sealing,
– the brake servo system sealing,
– the cylinder head oil vapour recovery system sealing,
– the sealing between the inlet manifold and cylinder head,
– the exhaust pipe sealing between the cylinder head and catalytic converter.
– the fuel flow rate and pressure.
If the idle speed is not stable, check:
– the timing adjustment,
– the hydraulic tappets if there is camshaft noise (see MR 364 or 370 Mechanics, 11A, Top and front of engine),
– the cylinder compressions.
Drive the vehicle to check the repair.
Repair the defective components.
AFTER REPAIRRepeat the conformity check from the start.
PETROL INJECTION
Fault finding - Interpretation of parameters
17B
17B - 207
PETROL INJECTION
Fault finding - Interpretation of parameters
17B
17B - 207V9 MR-372-J84-17B050$705.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
PR095
ANTI-PINKING CORRECTION
NOTESThere must be no present or stored faults.
The pinking sensor must not supply a zero signal, proving that it is recording the mechanical vibrations
of the engine.
Check that there is the correct fuel in the fuel tank.
Repair if necessary.
Check the condition and conformity of the spark plugs.
Repair if necessary.
Check the pinking sensor tightness.
Repair if necessary.
Check the cleanliness and condition of the pinking sensor connectors.
Repair if necessary.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Using the Universal bornier, check the insulation and continuity of the following connections:
Injection computer, connectorB, track B3 track 2 of the pinking sensor
Injection computer, connectorB, track B4 track 1 of the pinking sensor
Injection computer, connectorB, track B2 Pinking sensor screening
Repair if necessary.
If the fault is still present, replace the pinking sensor.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_PR095/S3000_V54_PR095
PETROL INJECTION
Fault finding - Interpretation of parameters
17B
17B - 209
PETROL INJECTION
Fault finding - Interpretation of parameters
17B
17B - 209V9 MR-372-J84-17B050$705.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
PR098
CONTINUED
If the fault is still present, replace the upstream oxygen sensor.
If the fault has still not been cured, continue with the checks.
Check:
– the condition of the air filter,
– that the air inlet circuit is not blocked,
– the condition and conformity of the spark plugs,
– that the catalytic converter is not clogged,
– the sealing between the throttle valve and inlet manifold,
– the manifold pressure sensor sealing,
– the fuel vapour absorber bleed, which must not be jammed open,'
– the fuel vapour absorber bleed system sealing,
– the brake servo system sealing,
– the cylinder head oil vapour recovery system sealing,
– the sealing between the inlet manifold and cylinder head,
– the exhaust pipe sealing between the cylinder head and catalytic converter.
– the fuel flow rate and pressure.
If the idle speed is not stable, check:
– the timing adjustment,
– the hydraulic tappets if there is camshaft noise (see MR 364 or 370 Mechanics, 11A, Top and front of engine),
– the cylinder compressions.
Drive the vehicle to check the repair.
AFTER REPAIRRepeat the conformity check from the start.
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-228
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-228V9 MR-372-J84-17B050$940.mif
S3000 Injection
Program No.: AD
Vdiag No.:4C / 54
ALP 2 The engine will not start
NOTESFollow ALP 2 after a complete check with the diagnostic tool.
WARNING
Never drive the vehicle without checking first that there are no throttle valve
faults.
If the starter motor does not engage, there may be an engine immobiliser fault.
Carry out fault finding on the UCH (see87B, Passenger Compartment Connection Unit).
Check the condition of the battery.
Check the cleanliness, condition and tightness of the battery terminals.
Check that the battery is correctly earthed to the vehicle bodywork.
Check that the + battery leads are correctly connected.
Check that the starter motor is properly connected.
Check the starter is working properly (see Technical Note 6014A Checking the charging circuit).
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition of the flywheel.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that there is fuel in the tank (fuel sender fault).
Check that the tank vent is not blocked.
Check that the fuel is of the correct type.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check the sealing of the injectors, and that they are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
Check the hydraulic tappets if there is camshaft noise.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_ALP2/S3000_V54_ALP2
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-229
PETROL INJECTION
Fault finding - Fault Finding Chart
17B
17B-229V9 MR-372-J84-17B050$940.mif
S3000 Injection
Program No.: AD
Vdiag No.:4C / 54
ALP 3 Idle speed faults
NOTESFollow ALP 3 after a complete check with the diagnostic tool.
WARNING
Never drive the vehicle without checking first that there are no throttle valve
faults.
Check that the oil level is not too high.
Check the inlet system sealing, from the throttle to the cylinder head.
Check that the fuel vapour absorber bleed is not disconnected or jammed open.
Check that there are no leaks in the fuel vapour absorber bleed system.
Check that there are no leaks in the braking assistance system.
Check that there are no leaks in the oil vapour recovery system (manifold/cylinder head).
Check that there are no leaks around the manifold pressure sensor.
Check that there are no leaks around the air temperature sensor.
Check that the air filter is not clogged.
Check that the air inlet circuit is not blocked.
Check that throttle valve is not clogged.
Check the condition of the pencil coils and the cleanliness of their connections.
Check the electrical resistance of the pencil coil secondary circuits.
Check the condition and conformity of the spark plugs.
Check the mounting, cleanliness and condition of the flywheel signal sensor.
Check the flywheel signal sensor air gap.
Check the condition and cleanliness of the flywheel.
Check that the tank vent is not blocked.
Check that the fuel is of the correct type.
Check that there are no leaks in the fuel system, from the tank to the injectors.
Check that there are no kinked hoses (especially after a removal operation).
Check the fuel flow rate and pressure.
Check that the injectors are working properly.
Check that the exhaust system is not blocked and the catalytic converter not clogged.
Check the timing setting.
Check the cylinder compressions.
Check the hydraulic tappets if there is camshaft noise.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_ALP3/S3000_V54_ALP3