Page 98 of 230
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-98
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-98V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF377
PRESENT
OR
STOREDPETROL LPG CONNECTION
1.DEF: Multiplex line connection fault
NOTESPriority when dealing with a number of faults:
If fault DF046 Battery voltage is present or stored, deal with this first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Run a multiplex network test (See88B, Multiplex).
If the fault is still present, perform fault finding on the LPG Injection system (see17D, LPG Injection).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF377/S3000_V54_DF377
Page 99 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-99
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-99V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF394
PRESENT
OR
STOREDCATALYTIC CONVERTER OPERATING FAULT
1.DEF: Component in bad condition
2.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with the other faults first.
There must be no other injection system faults, either present or stored.
– combustion misfiring:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4, in 1.DEF or 2.DEF.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming done,
– warm engine (coolant temperature 75°C minimum),
– engine running at idling speed with all electrical consumers on for approximately
15 minutes.
Special note:
–OBD warning light illuminated.
Check the appearance and condition of the catalytic converter.
Check that there is no air leaking in, heat shock, misfires, consumption of coolant or oil.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF394/S3000_V54_DF394
Page 100 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-100
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-100V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF398
PRESENT
OR
STOREDFUEL CIRCUIT OPERATING FAULT
1.DEF: Non-compliance with emission control standards
2.DEF: Component in bad condition
NOTESPriority when dealing with a number of faults:
If faults DF085 Fuel pump relay control circuit, DF549 Canister bleed circuit and
injector faults
DF026 Cylinder 1 injector control circuit,
DF027 Cylinder 2 injector control circuit;
DF028 Cylinder 3 injector control circuit,
DF029 Injector control circuit cylinder 4, are present or stored, deal with these first.
Special note:
–the OBD warning light is lit,
– a fuel supply system fault can lead to starting difficulties, and loss of comfort and
power.
Check the cleanliness, condition and fitting of the fuel vapour absorber.
Check the connections and correct operation of the petrol pump.
Check the cleanliness, condition and fitting of the injectors and their sealing.
Repair if necessary.
Check:
– that the fuel is present and correct,
– the tank vent,
– that there are no leaks on the petrol circuit (from the tank to the injectors),
– that there are no kinked hoses (especially after dismantling),
– the fuel flow rate and pressure.
Repair the faulty component(s) if necessary (see MR 364 or 370 Mechanics, 13A, Fuel supply).
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF398/S3000_V54_DF398
Page 101 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-101
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-101V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF404
PRESENT
OR
STORED
AUTOMATIC TRANSMISSION OR SEQUENTIAL GEARBOX CAN
CONNECTION
1.DEF: Incorrect gear
2.DEF: Incorrect torque signal from automatic gearbox computer
3.DEF: No multiplex frames or invalid values (fault on computer transmitting signal
or CAN connection)
NOTESPriority when dealing with a number of faults:
If fault DF046 Battery voltage is present or stored, deal with this first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Run a multiplex network test (See88B, Multiplex).
If the fault is still present, run fault finding on the automatic gearbox (see 23A, Automatic gearbox).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF404/S3000_V54_DF404
Page 103 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-103
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-103V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF436
PRESENT
OR
STOREDDETECTION OF ENGINE MISFIRING
1.DEF: Destructive misfiring
2.DEF: Pollutant misfiring
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– ignition:
DF361 Ignition coil circuit cylinders 1-4,
DF362 Ignition coil circuit cylinders 2-3.
– fuel supply circuit:
DF026 Cylinder 1 injector control circuit,
DF027 Cylinder 2 injector control circuit,
DF028 Cylinder 3 injector control circuit,
DF029 Cylinder 4 injector control circuit,
DF085 Fuel pump relay control circuit.
– flywheel signal:
DF154 Flywheel signal sensor circuit,
DF457 Engine flywheel target.
– cylinder combustion misfires:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming must be carried out.
– engine warm (min 75°C),
– engine running at idling speed with all electrical consumers on for approximately
15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF436/S3000_V54_DF436
Page 104 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-104
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-104V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF436
CONTINUED
Check the injectors.
Check the condition and conformity of the spark plugs.
Check the ignition pencil coils.
Check that the correct fuel is being used.
If the fault is still present, carry out the following checks:
– check the flywheel sensor,
– check the condition and cleanliness of the flywheel,
– check the flywheel sensor mounting,
– check the sensor/flywheel air gap,
– check the cylinder compressions,
– check the complete fuel supply system (see Workshop Repair Manual 364 or 370 Mechanics, 13A, Fuel
supply),
– check the complete ignition system (see MR 364 or 370 Mechanics, 17A, Ignition),
– check the hydraulic tappets if there is camshaft noise (see MR 364 or 370 Mechanics, 11A, Top and front of
engine).
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
Page 106 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-106
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-106V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF457
PRESENT
OR
STOREDFLYWHEEL TARGET
1.DEF: Component in bad condition
2.DEF: Non-compliance with emission control standards
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Special note:
–OBD warning light illuminated.
Check the cleanliness and condition of the engine flywheel.
Repair or replace the engine flywheel if necessary.
If the flywheel has been replaced or removed, the flywheel ring has to be reinitialised, then reprogrammed.
Reinitialise programming:
Use command RZ005: Programming.
Carrying out the flywheel target programming:
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator pedal and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for a manual gearbox and 2nd for automatic gearbox, for at least 5 seconds.
– Decelerate a second time with injection cut-off (i.e. brake, accelerator and clutch pedals released) between
2400and 2000 rpm for K4 engines and between 1800 and
1400 rpm for F4R engines, in 3rd gear for a manual gearbox and 2nd for an automatic gearbox, for at least
5 seconds.
After the operation, check that status ET089 Flywheel target programming is COMPLETED.
(*This is the moment when, during deceleration with no load, the engine drops to idle speed and recovers torque).
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF457/S3000_V54_DF457
Page 107 of 230

PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-107
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-107V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF570
PRESENT
OR
STOREDCOOLANT PUMP RELAY
CO: Open circuit
CC.0: Short circuit to earth
CC.1: Short-circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is running or on command AC195
Electric coolant pump.
Check the cleanliness, condition and fitting of the coolant pump.
Top up the coolant if necessary.
If the fault is still present, manipulate the harness to see if the status changes.
Look for any harness damage, and check the condition and connection points of the injection computer and the
coolant pump connectors.
Repair if necessary.
If the fault is still present, check for +12V on track 2 of the coolant pump.
If +12V is not present on track 2 of the coolant pump, check the following connection for insulation, continuity
and the absence of interference resistance:
Coolant pump track 2 track 6, connector CN, of the Protection and
Switching Unit
Repair if necessary.
If the fault is still present, check the insulation, continuity and the absence of interference resistance on the
following connection:
Computer, connectorB, track L4 track 1 of the coolant pump
Repair if necessary.
If the fault is still present, check that the resistance between tracks 1 and 2 of the coolant pump is neither zero
nor infinite.
Replace the coolant pump if necessary.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF570/S3000_V54_DF570