Page 176 of 212

170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
Page 177 of 212

171
Opel Service, maintenance
Additional service workAdditional work ⊕
Additional work is work which is not
required for every service but can be
carried out along with a regular service.
Time allowances for such work are not
included within the scope of a regular
service and must be accounted for
separately. However, it is more cost
effective to carry out this work as part of a
planned service than to have it done
separately.
Extreme operating conditions o
Operating conditions are considered
extreme when one or more of the following
occur frequently:
zCold starts,
zStop-and-go,
zCaravan/trailer towing,
zDriving on inclines and/or in high
altitudes,
zPoor road conditions,
zSand and dust,
zExtreme temperature fluctuations.
Police vehicles, taxis and driving school
vehicles are also classified as operating
under extreme conditions.When operating conditions are extreme, it
may be necessary to have certain service
work carried out more frequently than the
planned service intervals.
We recommend obtaining technical advice
for the service requirements of your vehicle
based on the special conditions of use.
Recommended fluids and
lubricants Only use products which have been tested
and approved. Damage caused by using
non-approved operating materials is not
covered by the warranty.
9 Warning
Fuels are dangerous and require
appropriate care when handling. If
swallowed, immediately call a doctor.
Do not inhale fumes and avoid contact
with the skin. Keep out of the reach of
children. Fuels must not be allowed to
contaminate wastewater, groundwater
or soils. Dispose of empty containers
properly. Always keep in mind that fuels
are hazardous to health.
Page 180 of 212

174 Opel Service, maintenanceGenuine Opel Parts and
Accessories We recommend that you use "Genuine
Opel Parts and Accessories" and
conversion parts approved expressly for
your vehicle type. These parts have
undergone special tests to establish their
reliability, safety and specific suitability for
Opel vehicles. Despite continuous market
monitoring, we cannot assess or guarantee
these attributes for other products, even if
they have been granted approval by the
relevant authorities or in some other form.
"Genuine Opel Parts and Accessories" and
conversion parts approved by Opel can be
obtained from your Opel Partner, who can
provide comprehensive advice on
permitted technical changes and ensure
correct installation.
Picture no: 17922s.tif
Performing work To avoid injury from moving parts and
cables conducting ignition voltage, only
carry out engine compartment checks
(e. g. checking brake fluid or engine oil
level) when the ignition is switched off.
Picture no: 11671s.tif
To aid identification, the caps used when
topping up engine oil, coolant and washer
fluid as well as the oil dipstick are coloured
yellow.
9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start operating
even if the ignition is off.
9 Warning
The ignition system 3 and Xenon
headlamps 3 use extremely high
voltage. Do not touch.
Page 183 of 212

177
Opel Service, maintenance
Diesel fuel filter On the event of engine oil change, have
fuel filter checked for possible water
residue by a workshop.
Illumination of A indicates water in the
fuel filter 3.
Have fuel filter checked at shorter intervals
if the vehicle is subjected to extreme
operating conditions such as high humidity
(primarily in coastal areas), extremely high
or low outside temperatures and
substantially varying daytime and
night-time temperatures.
Coolant The coolant provides anti-freeze
protection down to approx. -28 C. .
Picture no: 11676s.tif
Antifreeze and corrosion protection
Have the concentration of the radiator
contents tested by a workshop before
winter starts. The amount of antifreeze
must provide protection down to approx.
-28 C. A lower antifreeze concentration
will reduce the amount of protection from
frost and corrosion. Add antifreeze if
necessary.
If coolant loss is topped up with water,
have concentration checked and add
antifreeze if necessary. Caution
Only use approved anti-freeze.
Coolant additives for additional
corrosion protection and sealing small
leaks can cause operation problems. No
liability is accepted for damage caused
by using coolant additives.
9 Warning
Antifreeze is a danger to health; it must
therefore be kept in the original
container and out of the reach of
children.
Page 184 of 212
178 Opel Service, maintenance
Picture no: 13213s.tif
Coolant level
In a closed cooling system, there is hardly
any loss.
When the cooling system is cold, the level of
coolant should lie above the KALT/COLD
mark. Top up if the level is low. Top up with anti-freeze. If no anti-freeze is
available, fill with clean tap water or
distilled water. Have the anti-freeze
concentration checked.
Have the cause of coolant loss rectified by
a workshop.
Fit the cap on straight and tighten it.
Brakes A screeching noise indicates that the brake
lining is at its minimum thickness.
Continued driving is possible. Have the
brake lining replace as soon as possible.
Once new brake lining is fitted, do not
brake unnecessarily hard for the first
200 km.
9 Warning
Allow the engine to cool before opening
the cap. Carefully open the cap,
relieving the overpressure slowly.
Caution
Too low a coolant level can cause
engine damage.
Page 185 of 212
179
Opel Service, maintenance
Brake fluid Changing brake fluid
Brake fluid is hygroscopic, i. e. it absorbs
water. If the brakes become hot, such as
when driving on long downhill stretches,
vapour bubbles can form in the water,
which can have an extremely adverse
effect on braking power (depending on the
proportion of water).
Therefore, keep to the specified change
intervals.
Picture no: 13328j.tif
Windscreen wiper replacement Wiper blades on the windscreen
Lift wiper arm. Move release lever and
detach wiper blade.
Picture no: 9392t.tif
Wiper blades 3 on the rear window
Lift wiper arm. Disengage wiper blade as
shown in illustration and remove.
9 Warning
Brake fluid is poisonous and corrosive.
Do not allow it to come into contact with
eyes, skin, fabrics or painted surfaces.
9 Warning
Have the brake fluid change performed
by a workshop. Please comply with the
legal environmental and health
regulations – concerning the disposal of
brake fluid.
Page 186 of 212

180 Opel Service, maintenance
Picture no: 11678s.tif
Windscreen washer system Reservoir for windscreen washer and rear
windscreen washer at driver’s side in
engine compartment.
Fill with clean water mixed with cleaner
and anti-freeze.
Make sure there is sufficient anti-freeze
protection.
When closing the reservoir, press the lid
firmly over the beaded edge all the way
round.
Picture no: 13488a.tif
Battery The vehicle battery is maintenance-free.
Batteries do not belong in household
waste. They must be disposed of at an
appropriate recycling collection point.
The retrofitting of electrical or electronic
accessories may subject the battery to
additional loading and cause it to become
discharged. Please seek advice concerning
the technical options, such as installing a
more powerful battery. Laying up the vehicle for more than
4 weeks can lead to battery discharge.
Disconnect the negative terminal of the
vehicle battery.
Ensure the ignition is switched off before
connecting or disconnecting the vehicle
battery.
Protecting electronic components In order to prevent faults in electronic
components in the electrical system, never
connect or disconnect battery with engine
running or ignition switched on. Never start
engine with battery disconnected, e.g.
when starting using jump leads.
To avoid damaging the vehicle, do not
make any modifications to the electrical
system, e. g. connecting additional
consumers or tampering with electronic
control units (chip tuning).
9 Warning
Electronic ignition systems generate very
high voltages. Do not touch the ignition
system; high voltage can be fatal.
Page 203 of 212
197 Technical data
Mounting dimensions of towing
equipment with fixed coupling
ball bar All dimensions relate to trailer towing
equipment approved by Opel.
Dimension mm
A
71
B929
C515
D506.3
E274.3
F149
G401.7
H384
I398
9 Warning
Only use towing equipment approved
for your vehicle. We recommend
entrusting retrofitting of towing
equipment to your workshop.