165 Opel Service, maintenance
European service plan⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect control, lighting and signal devices as well as airbags;
check steering column lock and ignition switchxxxxx
Remote control: replace batteries (don’t forget the spare key) every 2 years
Check and correct windscreen wipers, windscreen washer system and headlamp
washer systemxxxxx
Check and correct coolant level and frost protection (pale orange)
2)
Note freeze protection temperature in the Service and Warranty Booklet
(confirmation box)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xxxxx
Check water hoses for leaks and check to make sure they are firmly seated x x x x x
Check and correct brake fluid level
2) xxx
Check battery clamps to make sure they are firmly seated and check the battery eye x x x x x
Vehicle System Check with TECH 2 x x x x x
Replace pollen filter or active charcoal filter x x
⊕o
if the air is heavily polluted or there are high levels of airborne dust, sand or pollen,
the air-conditioning system will produce an odourVerbal arrangement between the
customer and Opel Partner
Replace the air filter element every 4 years/60,000 km
⊕
Replace spark plugsevery 4 years/60,000 km
Z 16 YNGevery 2 years/30,000 km
Visually inspect the ribbed V-belt every 2 years/60,000 km
⊕
Replace ribbed V-belt
Y 13 DTJ, Z 13 DTJ, Y 13 DT, Z 13 DT, Z 17 DTH every 10 years/150,000 km
⊕
Check valve play and adjust
Z16 XEP, Z 17 DTHevery 10 years/150,000 km
167 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect steering bellows, track rods and axle drive xxxxx
Check track-rod ends and suspension ball joints xxxxx
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not out
of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and not
out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
For Germany only: carry out emissions inspection (AU), general inspection (HU) First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
168 Opel Service, maintenanceInternational service plan⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect control, lighting and signal devices as well as airbags;
check steering column lock and ignition switchxxxxx
Remote control: replace batteries (don’t forget the spare key) every 2 years
Check and correct windscreen wipers, windscreen washer system and headlamp
washer systemxxxxx
Check and correct coolant level and frost protection (pale orange)
2)
Note freeze protection temperature in the Service and Warranty Booklet
(confirmation box)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xxxxx
Check water hoses for leaks and check to make sure they are firmly seated x x x x x
Check and correct brake fluid level
2) xxx
Check battery clamps to make sure they are firmly seated and check the battery eye x x x x x
Vehicle System Check with TECH 2 x x x x x
Replace pollen filter or active charcoal filter x x
⊕o
if the air is heavily polluted or there are high levels of airborne dust, sand or pollen,
the air-conditioning system will produce an odourVerbal arrangement between the
customer and Opel Partner
Replace the air filter element every 4 years/60,000 km
⊕
Replace spark plugsevery 4 years/60,000 km
Z 16 YNGevery 2 years/30,000 km
Visually inspect the ribbed V-belt every 2 years/60,000 km
⊕
Replace ribbed V-belt
Y 13 DTJ, Z 13 DTJ, Y 13 DT, Z 13 DT, Z 17 DTH every 10 years/150,000 km
⊕
Check valve play and adjust
Z16 XEP, Z 17 DTHevery 10 years/150,000 km
170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
183
Technical data
Picture no: 13329j.tif
Information on identification plate
Picture no: 11680s.tif
The vehicle identification number is
stamped on the identification plate and in
the vehicle floor on the right-hand side
under a cover between the front passenger
door and seat.
The vehicle identification number may be
attached to the instrument panel. Engine code and engine number. Marked
on engine block at left side of engine in
petrol engines, and beneath diesel
injection pump at right side of engine in
diesel engines.
1Manufacturer
2Type approval number
3Vehicle identification number
4Gross vehicle weight rating
5Permissible gross train weight
6Maximum permissible front axle load
7Maximum permissible rear axle load
8Vehicle-specific or country-specific
data
190 Technical dataWeights
(kg)
, Table 1, kerb weight
1)
1)According to EC Directive 70/156/EC, including assumed weights for driver (68 kg), luggage (7 kg) and all fluids (tank 90 % full). Combo van EngineManual transmission Manual transmission automated
without/with air
conditioning
[kg]Z 14 XEP 1190/1350 –
Z 16 YNG 1322/1352 –
Z 13 DTJ 1285/1420 1285/1420
Z 17 DTH 1320/1455 –Weights
(kg)
, Table 1, kerb weight
Combo EngineManual transmission manual transmission automated
without/with air
conditioning
[kg]Z 14 XEP 1235/1265 –
Z 16 YNG 1367/1397 –
Z 13 DTJ 1325/1355 1325/1355
Z 17 DTH 1365/1395 –Weights
, Table 2, heavy accessories
Accessories Folding
sun roofTowing
equipmentAnti-lock braking
system (ABS)Sliding door (front
passenger’s side) Rear vent
windowsLoad
compartment grilleSplit load
compartment grille
Weight [kg] 18 18 7 23 9 8 10
191
Technical data
Tyres Not all tyres available on the market
currently meet the structural requirements.
We recommend that you consult an Opel
Partner concerning suitable tyre makes.
These tyres have undergone special tests
to establish their reliability, safety and
specific suitability for Opel vehicles.
Despite continuous market monitoring, we
are unable to assess these attributes for
other tyres, even if they have been granted
approval by the relevant authorities or in
some other form.
Further information 3121. Winter tyres
3
Tyre sizes 185/60 R 15, 185/65 R 15,
195/45 R 16 and 195/50 R 16 are not
permitted for winter driving.
Exception: Tyres of size 185/60 R 15 may be
used as winter tyres on the Combo
Tramp/Arizona. If winter tyres are in use, the spare wheel
may still be fitted with a summer tyre. Use
of the spare wheel may alter vehicle
handling. Obtain a replacement for the
faulty tyre as soon as possible, and have
the wheel balanced and fitted to the
vehicle.
Further information 3124.
Tyre chains
3
Tyre chains may be used on the front
wheels only.
We recommend the use of tyre chains with
a fine mesh that add no more than 10 mm
to the running surface and the insides of
the tyres (including chain lock).
Tyre chains are not permitted on the spare
wheel and tyres sizes 185/60 R 15,
185/65 R 15, 195/45 R 16 and 195/50 R 16.
Exception: Tyre chains on tyres of size
185/60 R 15 are permitted on Combo
Tramp/Arizona.
Tyre chains are generally permitted on
tyres of size 185/55 R 15.
Further information 3125. Wheels Wheel bolt tightening torque: 110 Nm.
Spare wheel
3
Depending on the version, the spare wheel
is designed for use as a temporary spare
wheel 3: the handling of the vehicle may
change if the spare wheel is used. Replace
a defective tyre as soon as possible,
balance the wheel and fit it to vehicle. Pay
attention to notes on this page and on
3125, 3135.
On vehicles with alloy wheels 3 the spare
wheel may have a steel rim.
The spare wheel can be fitted with a
smaller tyre
1) and a smaller rim than the
wheels fitted on the vehicle.
Tyre pressure (overpressure)The specified tyre pressure are valid for
cold tyres. The increased tyre pressure
resulting from extensive driving must not
be reduced. The tyre pressure specified on
the following pages apply to both summer
and winter tyres.
The spare wheel must always be filled with
the tyre pressure for a full load - see tables
on following pages.
Temporary spare wheel tyre pressure 3 –
see tables on the following pages.
Further information 3121 to 3125. 1)Country-specific version: The spare wheel is
only permitted for use as a temporary spare.
198 IndexIndex
AABS (Anti-lock Braking System) ........... 119
Accessories ............................................. 133
Accessory socket ..................................... 61
Air intake .................................................. 99
Air recirculation system ........................... 97
Air vents ................................................... 93
Airbags ..................................................... 56
Alarm ........................................................ 33
Alternator ................................................. 69
Antenna ........................................... 90, 161
Anti-corrosion service ............................ 173
Antifreeze ............................................... 177
Antifreeze protection .................... 177, 180
Anti-knock quality of fuel
Octane number .................................. 184
Anti-theft alarm system .......................... 31
Anti-theft lock
Alloy wheels ....................................... 139
Anti-theft protection ............................... 17
Aquaplaning .......................................... 123
Ashtray ..................................................... 62
BBattery ........................................... 107, 180
Interruption of power supply ...... 37, 105
Before starting off ................................... 15
Belt tensioners ......................................... 49
Bleeding, diesel fuel system ................. 128
Bonnet .................................................... 128
Boot, see Luggage
compartment ............................. 28, 29, 42
Brake assist ............................................ 120
Brake lamps ........................................... 157
Brake system ......................................... 118
Brakes
ABS ..................................................... 119
Brake assist ........................................ 120
Brake lamps ....................................... 157
Brake servo unit ................................. 106
Hand brake ........................................ 120
Bulb replacement .................................. 151
Bulbs ....................................................... 151