2010 OPEL COMBO engine

128 Self-help, vehicle careSelf-help, vehicle care
Diesel fuel system, bleeding If the tank is allowed to run dry, the diesel
fuel system must be bled. Turn over the
ignition three times for 15 seconds at a
time. Then start the engine for a maximum
of 40 seconds
1). Repeat this process after
no less than 5 seconds. If the engine fails to
start, seek the assistance of a workshop.
Picture no: 16121s.tif
Bonnet Pull the release lever located on the driver’s
side below the instrument panel. Return the
release lever to its original position. Diesel fuel system, bleeding ............... 128
Bonnet .................................................. 128
Starting the engine with jump leads3 129
Towing .................................................. 131
Warning triangle ¨ 3 and first-aid kit
(cushion) + 3.................................... 133
Spare wheel 3...................................... 134
Jack £ 3 and vehicle tools3............ 136
Changing wheels ................................. 137
Tyre repair kit 3................................... 142
Electrical system .................................. 145
Fuses and the most important circuits
they protect ....................................... 147
Bulb replacement ................................ 151
Vehicle care.......................................... 160
1)For technical reasons, only 30 seconds is
possible for engine Z 17 DTH. Sales
designation
3184.

129
Self-help, vehicle care
Picture no: 18097s.tif
Lift the safety catch and open the bonnet.
Dirt or snow on the bonnet may drop onto
the windscreen when the bonnet is opened
and block the air intake. Air intake 399.
Picture no: 15123s.tif
Secure the bonnet support. Before closing
the bonnet, press the support into the
holder.
Lower the bonnet and allow it to drop into
the catch. Check that the bonnet is
engaged.
Starting the engine with jump
leads
3
Do not start by quick charger or by pushing
or towing.
A vehicle with a discharged battery can be
started using jump leads and the battery of
another vehicle.
9 Warning
Starting the engine with jump leads must
be carried out with the utmost caution.
Any deviation from the following
instruction may lead to injury or damage
due to the explosion of the batteries and
to damage of the electrics in both
vehicles.

130 Self-help, vehicle care
Picture no: 15286a.tif
zNever expose the battery to naked
flames or sparks.
zA flat battery can freeze even at
temperatures around 0 C. Thaw out a
frozen battery before connecting jump
leads.
zDo not allow battery fluid to come into
contact with eyes, skin, fabrics or
painted surfaces. The fluid contains
sulphuric acid which can cause injuries
and damage in the event of direct
contact.
zWear eye protection and protective
clothing when handling a battery. zUse a booster battery with the same
voltage (12 volts). Its capacity (Ah) must
not be much less than that of the
discharged battery.
zUse jump leads with insulated terminals
and a cross section of at least 16 mm
2
(25 mm
2 for diesel engines).
zDo not disconnect the discharged
battery from the vehicle.
zSwitch off all unnecessary electrical
consumers.
zDo not lean over the battery during jump
starting.
zDo not allow the terminals of one lead to
touch those of the other lead.
zDo not touch the vehicles while jump
starting.
zApply the hand brake and engage
neutral gear.
Picture no: 16492s.tif
Lead connection order:
1. Connect the red lead to the positive
terminal 1 of the booster battery.
2. Connect the other red lead to the
positive terminal 2 of the discharged
battery.
3. Connect the black lead to the negative
terminal 3 of the booster battery.
4. Connect the other end of the black
lead4 to a vehicle grounding point,
such as the engine block or a screw
connection in the engine suspension.
Connect the lead as far away from
the discharged battery as possible.

131
Self-help, vehicle care
Route the leads so that they cannot catch
on rotating parts in the engine
compartment.
To start the engine:
1. Start the engine of the vehicle providing
the jump start.
2. After 5 minutes, start the other engine.
Start attempts should be made at
intervals of 1 minute not last longer than
15 seconds.
3. Allow both engines to idle for approx.
3 minutes with the leads connected.
4. Switch on electric loads (e.g. light,
heated rear window) of the vehicle
receiving the jump start.
5. Reverse above sequence exactly when
removing leads.
Picture no: 18108s.tif
Towing Towing your own vehicle
Disengage cap at bottom and remove
downwards.
Picture no: 12458s.tif
The towing eye is located in the bag for
vehicle tools 3, behind the cover on the
right side of the luggage compartment or
in the compartment for the tyre repair kit
behind the cover on the left side of the
luggage compartment.
Jack 3 and vehicle tools 3 3136.

132 Self-help, vehicle care
Picture no: 18109s.tif
Screw in the towing eye anticlockwise as far
as it will go until it stops in a horizontal
position.
Attach a tow rope 3 – or better still a tow
rod3 – to the eye.
The towing eye is only to be used for
towing and not for vehicle recovery. Switch on ignition to release steering
column lock and to permit operation of
brake lamps, horn and windscreen wipers.
Manual transmission in neutral; manual
transmission automated 3 in N. When the engine is not running,
considerably more force is needed to brake
and steer.
To prevent the entry of exhaust fumes from
the towing vehicle, switch on the air
recirculation 3 and close the windows.
Contact a workshop for assistance.
If the automatic clutch has been manually
disengaged on a vehicle with manual
transmission automated 3 towing is not
permitted 3105. In this case, contact a
workshop for assistance immediately.
After towing, unscrew the towing eye
clockwise and refit the cover.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can damage
the vehicle.

143
Self-help, vehicle care
Picture no: 15319t.tif
4. Screw the compressor air hose to the
connection on the sealant bottle.
5. Fit the sealant bottle in the retainer on
the compressor.
Set the compressor near the tyre in such
a way that the sealant bottle is upright.
6. Remove the valve cap from the defective
tyre.
Picture no: 15795t.tif
7. Screw the filler hose to the tyre valve.
8. The switch on the compressor must be
set to §.
9. Plug the compressor connector into the
accessory socket or the cigarette lighter
socket. Accessory socket 361.
10. Switch on ignition.
To prevent battery discharge, we
recommend that you leave the engine
running.
Picture no: 15796t.tif
11. Set the rocker switch on the compressor
to I. The tyre is filled with sealant.
12. While the sealant bottle drains (approx.
30 seconds) the pressure indicator on
the compressor briefly points to 6 bar.
Pressure then sinks again.
13. All of the sealant is pumped into the
tyre. Afterwards, the tyre is filled with
air.
14. The prescribed tyre pressure should be
reached within 10 minutes. Tyre
pressure 3121, 3191. Switch off the
compressor when the correct pressure
is obtained.

145
Self-help, vehicle care
Important
The driving comfort of the repaired tyre is
greatly lessened. Have such tyres replaced.
If the compressor makes abnormal noises
or heats up greatly, switch it off for at least
30 minutes.
The integrated safety valve opens at a
pressure of 7 bar.
Protect the compressor from moisture and
rain.
The sealant can only be stored for approx.
4 years. After this time, the sealing
properties can no longer be guaranteed.
Heed the expiration date on the sealant
bottle.
Replace the used sealant bottle. Dispose of
the bottle as prescribed by applicable
laws.
The compressor and the sealant can be
used from approximately -30 C.
The adaptor which is located on the
underside of the compressor can be used
to inflate other items such as balls, air beds
and inflatable boats. To remove, screw on
the compressor air hose and pull out the
adaptor.
Picture no: 11648s.tif
Electrical system Fuses
Data on the replacement fuse must match
the data on the defective fuse.
The fuse box is located in the engine
compartment next to the coolant
expansion tank.
Disengage cover of fuse box from lug and
lift off.
Picture no: 11650s.tif
Store spare fuses in the place provided
in the fuse box, to the right of which there
is a fuse extractor which facilitates fuse
replacement (spare fuses and the fuse
extractor are marked in yellow in the
figure).

147
Self-help, vehicle care
Picture no: 15543s.tif
Fuses and the most important
circuits they protectSome circuits may be protected by several
fuses.
The figures on pages 147, 148 depict
the fuse boxes of vehicles with engine
Z13DTJ
1). Fuse boxes of other engines
are depicted on pages 149, 150.
Picture no:
1)Sales designation
3184.
No. Circuit
1
Central control unit
2
Engine control unit
No. Circuit
3
Instruments, information display,
light switch, horn, hazard warning
lamps, electronic immobiliser
4
Towing equipment, number plate
lampsNo. Circuit
5
Electric window (left)
6
–
7
–
8
Starter
9
Fuel injection system, fuel pump,
stationary heater
10
Horn
11
Central control unit
12
Information display, infotainment
system
13
Anti-theft alarm system
14
Exterior mirrors
15
Windscreen washer system
16
Courtesy lamp
17
Central control unit
18
–