2010 OPEL COMBO brakes

15
In Brief
Picture no: 15120s.tif
Manual transmission Reverse gear: With the vehicle stationary,
lift the ring under the gear-lever knob
3 seconds after depressing the clutch, and
then engage the gear.
If the gear does not engage, put the lever
into neutral, release the clutch pedal and
depress again; then repeat gear selection.
Manual transmission 3105.
Picture no: 12466s.tif
Manual transmission
automated
3
To move the selector lever from N to R
press the button on the lever.
Only start in N with foot brake applied.
Manual transmission automated 3 3100.
Before starting off, check zTyre pressure and tyre condition 3121,
3191,
zEngine oil level and fluid levels in engine
compartment 3174 to 3180,
zAll windows, mirrors, exterior lighting
and number plates are free from dirt,
snow and ice and operational,
zSeats, seat belts and mirrors are
correctly adjusted 338, 348, 334,
zCheck brake function at low speed,
particularly if the brakes are wet.
N
= Idle speed/start position
o
= Drive position (centre position)
+
=Higher gear
-
= Lower gear
A/M
= Switch between Automatic and
Manual mode
R
= Reverse gear (with selector lever
lock)

127
Driving and operation
Picture no: 13228s.tif
Driving characteristics, towing tips
In the case of trailers/caravans with brakes,
attach breakaway stopping cable to eye.
Before attaching the trailer/caravan,
lubricate the ball of the trailer/caravan
towing device. However, do not lubricate
the ball if a stabiliser, which acts on the
coupling ball, is being used to damp
hunting.
Check caravan/trailer lighting before
starting to drive. The fog tail lamps on the
vehicle are deactivated when towing a
caravan or trailer. Caravans/trailers with LED turn signals
require a provision that make bulb
replacement as with standard bulbs
possible.
Handling is greatly influenced by the
loading of the trailer/caravan. Loads
should therefore be secured so that they
cannot slip and be placed in the centre of
the trailer/caravan if possible, i.e. above
the axle.
In the case of trailers with low driving
stability, do not exceed a speed of
80 km/h; the use of a friction-type
stabiliser is highly recommended.
If the trailer/caravan starts to sway, drive
more slowly, do not attempt to correct the
steering and brake sharply if necessary.
If it is necessary to apply the brakes fully,
depress the brake pedal as hard as
possible.
Remember that the braking distance for
vehicles towing caravans/trailers with and
without brake is always greater than that
for vehicles not towing a caravan/trailer. When driving downhill, drive in the same
gear as if driving uphill and drive at a
similar speed.
Adjust tyre pressure to the value specified
for full load 3121, 3191.

164 Opel Service, maintenanceOpel Service,
maintenance
Scheduled maintenanceThe service intervals apply to normal
operating conditions. For extreme
operating conditions, 3171.
Service interval display 3173.
European service intervals
Every 30,000 km or annually, whichever
occurs first.
International service intervals
Every 15,000 km or annually, whichever
occurs first.
Confirmations
Service is confirmed in the boxes provided
for such purposes in the Service and
Warranty Booklet. The workshop confirms
the date and mileage of service through a
stamp and signature.
Make sure that the Service and Warranty
Booklet has been correctly filled in as proof
of uninterrupted service is essential to the
granting of warranty or goodwill claims
and is a benefit when selling the vehicle.
Service planThe European service plan applies to the
following countries: Andorra, Austria,
Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France,
Germany, Greece, Greenland, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, the Netherlands,
Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland,
Great Britain.
The International service plan applies to all
other countries. Scheduled maintenance ..................... 164
Service plan .......................................... 164
Additional service work ....................... 171
Recommended fluids and lubricants . 171
Inspection system ................................ 173
Genuine Opel Parts and Accessories . 174
Performing work .................................. 174
Engine oil .............................................. 175
Diesel fuel filter .................................... 177
Coolant ................................................. 177
Brakes ................................................... 178
Brake fluid ............................................ 179
Windscreen wiper replacement .......... 179
Windscreen washer system ................. 180
Battery .................................................. 180
Protecting electronic components ..... 180
Laying the vehicle up for a long
period of time .................................... 181
Putting the vehicle back into service . 181

166 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
⊕
Replace toothed belt and tension roller
Z 16 YNGevery 6 years/90,000 km
Z 17 DTHevery 10 years/90,000 km
Z 16 XEPevery 10 years/150,000 km
Change engine oil and oil filter x x x x x
⊕o
Drain water from diesel fuel filter
(with high humidity and/or low fuel grade)xxxxx
Empty oil separator, Z 16 YNG every 4 years/60,000 km
Replace and drain water from fuel filter,
Z 13 DTJ, Z 17 DTHevery 2 years/60,000 km
Replace fuel filter, Z 16 YNG every 4 years/60,000 km
Check and adjust parking brake (wheels unladen); visually inspect wheel suspension
and spring suspension front and back, brake pipes, brake pressure hoses, fuel pipes,
gas lines on natural-gas powered vehicles and exhaust systemxx
Check external bodywork/underbody corrosion protection; note damage in
the Service and Warranty Bookletxxxxx
⊕o
Visually inspect front and rear wheel brakes
2)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xx
Annual service check when the annual mileage is more than 20,000 km
Visually inspect engine, transmission (AT, MT), air conditioning compressor for leaks
2)
xxxxx
⊕o
Remove, clean and visually inspect brake drum every 4 years/60,000 km

167 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect steering bellows, track rods and axle drive xxxxx
Check track-rod ends and suspension ball joints xxxxx
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not out
of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and not
out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
For Germany only: carry out emissions inspection (AU), general inspection (HU) First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

169 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
⊕
Replace toothed belt and tension roller
Z 16 YNGevery 6 years/90,000 km
Z 17 DTHevery 10 years/90,000 km
Z 16 XEPevery 10 years/150,000 km
Change engine oil and oil filter x x x x x
⊕o
Drain water from diesel fuel filter
(with high humidity and/or low fuel grade)xxxxx
Empty oil separator, Z 16 YNG every 4 years/60,000 km
Replace and drain water from fuel filter,
Z 13 DTJ, Z 17 DTHevery 2 years/60,000 km
Replace fuel filter, Z 16 YNG every 4 years/60,000 km
Check and adjust parking brake (wheels unladen); visually inspect wheel suspension
and spring suspension front and back, brake pipes, brake pressure hoses, fuel pipes,
gas lines on natural-gas powered vehicles and exhaust systemxx
Check external bodywork/underbody corrosion protection; note damage in the
Service and Warranty Bookletxxxxx
⊕o
Visually inspect front and rear wheel brakes
2)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xx
Annual service check when the annual mileage is more than 20,000 km
Visually inspect engine, transmission (AT, MT), air conditioning compressor for leaks
2)
xxxxx
⊕o
Remove, clean and visually inspect brake drum every 4 years/60,000 km

170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

178 Opel Service, maintenance
Picture no: 13213s.tif
Coolant level
In a closed cooling system, there is hardly
any loss.
When the cooling system is cold, the level of
coolant should lie above the KALT/COLD
mark. Top up if the level is low. Top up with anti-freeze. If no anti-freeze is
available, fill with clean tap water or
distilled water. Have the anti-freeze
concentration checked.
Have the cause of coolant loss rectified by
a workshop.
Fit the cap on straight and tighten it.
Brakes A screeching noise indicates that the brake
lining is at its minimum thickness.
Continued driving is possible. Have the
brake lining replace as soon as possible.
Once new brake lining is fitted, do not
brake unnecessarily hard for the first
200 km.
9 Warning
Allow the engine to cool before opening
the cap. Carefully open the cap,
relieving the overpressure slowly.
Caution
Too low a coolant level can cause
engine damage.