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PB-1
BRAKES
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CONTENTS
PARKING BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ...................................................4
Commercial Service Tool .................................... .....4
PARKING BRAKE CONTROL ...........................5
On-Vehicle Service ...................................................5
Component ...............................................................6
Removal and Installation ..........................................6
SERVICE DATA AND SPECIFICATIONS
(SDS) ..................................................................
8
Parking Brake Control ..............................................8
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PARKING BRAKE CONTROLPB-5
< SERVICE INFORMATION >
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PARKING BRAKE CONTROL
On-Vehicle ServiceINFOID:0000000005397016
OPERATION
When parking brake lever is operated with a force of 196 N (20 kg-f,
44 lb-f), make sure parking brake le ver stroke is within the specified
number of notches. (Check it by listening and counting ratchet
clicks.)
INSPECTION
• Make sure that the mounting conditions (looseness, backlash, etc.) of each component are normal.
• Check the following:
- Device assembly for bends, damage and cracks. Replace if any damage is noted.
- Cables and equalizer for wear and damage. Replace if any damage is noted.
- Parking brake switch. Replace if it does not work correctly.
ADJUSTMENT
1. Remove console mask cover. Refer to IP-12, "Removal and Installation".
2. Engage parking brake lever, then lift up the end of the trim on the lever to access the adjusting nut.
3. Insert a deep socket wrench onto adjusting nut. Rotate adjusting nut to fully loosen cable, and then release parking brake lever.
4. Depress the foot brake about 10 ti mes and adjust the rear shoe clearance.
CAUTION:
Be sure to securely depress the foot brake.
5. Rotate brake drum to make sure that there is no drag.
6. Adjust parking brake cable with the following procedure.
a. When replace parking brake cable, operate parking br ake lever with a force of 490 N (50 kg-f, 110 lb-f)
about 10 times.
b. Engage parking brake lever, then lift up the end of the trim on the lever to access the adjusting nut.
c. Rotate adjusting nut to adjust parking brake lever stroke using a deep socket wrench.
d. Operate parking brake lever with a force of 196 N (20 kg-f, 44 lb-f), make sure the parking brake lever
stroke is within the specified number of notches. (Check it by listening and counting ratchet clicks.)
e. Make sure that there is no drag on rear brake with parking brake lever completely released.
7. Install console mask. Refer to IP-12, "
Removal and Installation".
Number of notches : Refer to
PB-8, "
Parking Brake
Control".
WFIA0508E
SFIA2453E
Number of notches : Refer to PB-8, "Parking Brake Control".
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PB-6
< SERVICE INFORMATION >
PARKING BRAKE CONTROL
Component
INFOID:0000000005397017
Removal and InstallationINFOID:0000000005397018
REMOVAL
1. Remove center console assembly. Refer to IP-12, "Removal and Installation".
2. Disconnect parking brake switch connector.
3. Loosen adjusting nut.
4. Remove equalizer from rear cable terminal ends.
5. Take off rear cable clip, and unplug rear cable outward. NOTE:
Close opening to take off clip.
6. Remove device assembly nuts, and remove device assembly.
7. Remove rear brake shoe and remove rear cable from the operating lever. Refer to BR-36, "
Removal and
Installation of Drum Brake Assembly".
8. Remove the exhaust center tube and heat plate. Refer to EX-11, "
Removal and Installation".
9. Remove rear cable bolt and nut, and then remove rear cable.
1. Device assembly 2. Adjusting nut3. Parking brake switch
4. Front cable 5. Equalizer6. LH rear cable
7. RH rear cable
AWFIA0531GB
WFIA0510E
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PARKING BRAKE CONTROLPB-7
< SERVICE INFORMATION >
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10. Remove adjusting nut and discard. Remove the front cable from the device assembly.
CAUTION:
Discard the adjusting nut, do not reuse.
INSTALLATION
Installation is in the reverse order of removal.
• Adjust clearance of rear brake shoes. Refer to PB-5, "
On-Vehicle Service".
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PB-8
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Parking Brake ControlINFOID:0000000005397019
Control typeHand lever
Number of notches [under a force of 196 N (20 kg-f, 44lb-f)] 8 − 9
Number of notches when brake warning lamp comes on 1
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HARNESSPG-41
< SERVICE INFORMATION >
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C2 M6 W/4 : Steering lock solenoid D2 M43 W/20 : Audio unit
B3 M7 W/16 : Door mirror re mote control switch D2 M44 W/16 : Audio unit
A3 M8 W/16 : To D2 D2 M45 W/12 : Audio unit
A3 M9 W/16 : To D1 A1 M46 BR/2 : Front tweeter LH
E2 M10 GR/2 : Instrument panel antenna G1 M47 BR/2 : Front tweeter RH
G3 M11 W/4 : To B106 B2 M48 L/4 : Heated mirror relay
G4 M12 W/16 : To B101 E1 M49 W/24 : iPod ® adapter
G3 M13 W/24 : To B102 E1 M50 GR/16 : iPod ® side
G3 M14 W/24 : To B120 E2 M52 W/40 : Intelligent key unit
B4 M15 W/16 : To B23 B2 M53 W/16 : EPS control unit
B4 M16 W/24 : To B24 B3 M54 B/2 : EPS control unit
D5 M17 B/1 : Parking brake switch D2 M55 W/4 : Hazard switch
F2 M18 W/40 : BCM (body control module) B2 M57 — : Body ground
F2 M19 W/15 : BCM (body control module) F2 M59 W/2 : Glove box lamp
F3 M20 B/15 : BCM (body control module)C1 M60 L/2 : EPS control unit
C2 M21 W/4 : NATS antenna amp. F1 M61 — : Body ground
B3 M22 W/16 : Data link connector E2 M62 W/2 : Front blower motor
E3 M23 W/4 : Remote keyless entry receiver C1 M63 W/4 : Torque sensor
C1 M24 W/40 : Combination meter C3 M64 W/8 : Steering angle sensor
C3 M25 /2 : Diode-1 A2 M69 SMJ : To E7
B2 M26 W/6 : Ignition switch D2 M70 W/24 : AV control unit
C2 M27 GR/6 : Key switch and key lock solenoid D2 M71 W/9 : AV control unit
C2 M28 W/16 : Combination switch D1 M72 B/5 : USB interface and aux jack
C3 M29 Y/6 : Combination switch B2 M73 GR/6 : Key switch and ignition knob switch
C3 M30 GR/8 : Combination switch G3 M74 W/12 : To D102
A4 M31 W/24 : To B1 G3 M75 W/12 : To D101
E3 M32 W/4 : To M150 E1 M76 B/4 : USB interface and aux jack
D2 M33 B/15 : Front air control F2 M77 Y/4 : Front passenger air bag module
B3 M34 GR/6 : VDC OFF switch A2 M78 B/2 : To E11
D4 M35 Y/28 : Air bag diagnosis sensor unit B1 M79 — : Body ground
C3 M36 W/3 : Front passenger air bag OFF indicator D3 M150 W/4 : To M32
D4 M38 W/6 : A/T shift selector (with A/T) C3 M151 W/4 : Front blower motor resistor
D4 M38 W/6 : CVT shift selector (without intelligent
key)
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HARNESSPG-43
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ENGINE ROOM HARNESS (RH VIEW)
D3 E8 SMJ : To F8 A2 E34 BR/2 : Clutch interlock switch (with M/T)
B4 E9 BR/2 : Fusible link box (battery) A2 E35 BR/2 : ASCD clutch switch
B3 E10 GR/2 : Fusible link box (battery) A2 E36 BR/2 : ASCD brake switch
B1 E11 B/2 : To M78 B4 E40 GR/2 : Brake fluid level switch
A3 E12 B/6 : Accelerator pedal position sensor D3 E42 B/2 : IPDM E/R (intelligent power distribution
module engine room)
A2 E13 B/2 : Stop lamp switch (with M/T) C3 E43 W/16: IPDM E/R (intelligent power distribution
module engine room)
A2 E13 W/4 : Stop lamp switch (without M/T) C3 E44 W/6: IPDM E/R (intelligent power distribution
module engine room)
D3 E14 — : Engine ground (crash zone sensor) D3 E45 BR/12 : IPDM E/R (intelligent power distribution
module engine room)
C2 E15 — : Engine ground D3 E46 W/12: IPDM E/R (intelligent power distribution
module engine room)
B2 E16 B/32 : ECM C3 E47 BR/8: IPDM E/R (intelligent power distribution
module engine room)
C5 E18 B/1 : Horn D3 E48 B/6: IPDM E/R (intelligent power distribution
module engine room)
C4 E19 GR/6 : To F33 D1 E51 B/2 : Front wheel sensor LH
D5 E20 B/1 : Horn D3 E53 B/2 : Front combination lamp LH (parking)
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PS-6
< SERVICE INFORMATION >
STEERING WHEEL
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000005396934
CHECKING CONDITION OF INSTALLATION
• Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
• Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
• Check steering gear assembly mounting bolts and nuts for looseness. Refer to PS-12, "
Removal and Instal-
lation".
CHECKING STEERING WHEEL PLAY
• Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on the
outer circumference.
• When the measurement value is outside the standard val ue, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
• Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the correct position.
• Perform neutral position inspection after wheel alignment. Refer to SRS-2, "
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"".
• Set vehicle to the straight-ahead position and c onfirm steering wheel is in the neutral position.
• Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if steer-
ing wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Check steering wheel turning force when steering wheel has
been turned 360 ° from neutral position using Tool as shown.
4. If steering wheel turning force is out of the specification, refer to STC-27, "
Diagnosis Procedure".
CHECKING FRONT WHEEL TURNING ANGLE
Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Tool number : — (J-44372)
Steering wheel
turning force : Less than 36 N (3.7 kg-f, 8.2 lb-f)
WGIA0180E
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