GI-16
< SERVICE INFORMATION >
HOW TO USE THIS MANUAL
Optional Splice
DESCRIPTION
SGI942
Num-ber Item
Description
1 Power condition • This shows the condition when the system receives battery positive voltage (can be operated).
2 Fusible link • The double line shows that this is a fusible link.
• The open circle shows current flow in, and the shaded circle shows current flow out.
3 Fusible link/fuse loca-
tion • This shows the location of the fusible link or fuse in the fusible link or fuse box. For arrange-
ment, refer to PG section, POWER SUPPLY ROUTING.
4Fuse • The single line shows that this is a fuse.
• The open circle shows current flow in, and the shaded circle shows current flow out.
5 Current rating • This shows the current rating of the fusible link or fuse.
6 Connectors • This shows that connector E3 is female and connector M1 is male.
• The G/R wire is located in the 1A terminal of both connectors.
• Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connector.
Refer to PG section, SMJ (SUPER MULTIPLE JUNCTION).
7 Optional splice • The open circle shows that the splice is optional depending on vehicle application.
8 Splice • The shaded circle shows that the splice is always on the vehicle.
9 Page crossing • This arrow shows that the circuit continues to an adjacent page.
• The A will match with the A on the preceding or next page.
10 Common connector • The dotted lines between terminals show that these terminals are part of the same connector. 11 Option abbreviation • This shows that the circuit is optional depending on vehicle application.
12 Relay • This shows an internal representation of the relay. For details, refer to PG section, STAN-
DARDIZED RELAY.
13 Connectors • This shows that the connector is connected to the body or a terminal with bolt or nut.
Revision: January 20102010 Versa
PRECAUTIONSLU-3
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000005398152
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2) as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica- tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquidgasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions. • If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
• As for the bolt holes, normally apply liquid gasket inside theholes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
SEM159F
Revision: January 20102010 Versa
PRECAUTIONSLU-13
< SERVICE INFORMATION > [MR18DE]
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000005398165
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2) as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica- tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquidgasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions. • If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
• As for the bolt holes, normally apply liquid gasket inside theholes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
SEM159F
Revision: January 20102010 Versa
MTC-1
AIR CONDITIONER
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SECTION MTC
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CONTENTS
MANUAL AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Working with HFC-134a (R-134a) ......4
General Refrigerant Precaution ................................4
Oil Precaution ............................................................5
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ................ ......7
Precaution for Service Equipment ....................... ......8
Precaution for Leak Detection Dye ...........................9
PREPARATION ..................................................11
HFC-134a (R-134a) Service Tool and Equipment ....11
Commercial Service Tool ........................................14
REFRIGERATION SYSTEM ..............................15
Refrigerant Cycle ................................................ ....15
Refrigerant System Protection ................................15
Component Part Location ................................... ....16
OIL ......................................................................17
Maintenance of Oil Quantity in Compressor ....... ....17
AIR CONDITIONER CONTROL .........................19
Control Operation ................................................ ....19
Discharge Air Flow ..................................................20
System Description .................................................20
TROUBLE DIAGNOSIS .....................................22
CONSULT-III Function (BCM) ............................. ....22
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ......................................................
23
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
23
Schematic ...............................................................26
Wiring Diagram - Heater - .......................................27
Wiring Diagram - A/C,M - .................................... ....28
Operational Check ...................................................31
Mode Door ...............................................................32
Air Mix Door .............................................................33
Intake Door ..............................................................34
Front Blower Motor Circuit .......................................34
Magnet Clutch Circuit (If Equipped) ..................... ....38
Insufficient Cooling ..................................................46
Insufficient Heating ..................................................53
Noise .......................................................................54
CONTROLLER ..................................................56
Removal and Installation .........................................56
Disassembly and Assembly .....................................57
THERMO CONTROL AMPLIFIER ....................58
Removal and Installation .........................................58
A/C UNIT ASSEMBLY ......................................59
Removal and Installation .........................................59
Disassembly and Assembly .....................................61
BLOWER MOTOR ............................................63
Removal and Installation .........................................63
INTAKE DOOR ..................................................64
Intake Door Cable Adjustment .................................64
AIR MIX DOOR .................................................65
Air Mix Door Cable Adjustment ...............................65
MODE DOOR ....................................................66
Mode Door Cable Adjustment .................................66
BLOWER FAN RESISTOR ...............................67
Removal and Installation .........................................67
HEATER CORE .................................................68
Removal and Installation .........................................68
AIR CONDITIONER FILTER .............................69
Removal and Installation .........................................69
Revision: January 20102010 Versa
PG-1
ELECTRICAL
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SECTION PG
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PG
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CONTENTS
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
POWER SUPPLY ROUTING CIRCUIT ...............4
Schematic ........................................................... ......4
Wiring Diagram - POWER - ......................................6
Fuse ........................................................................16
Fusible Link .............................................................16
Circuit Breaker (Built Into BCM) ..............................16
Circuit Breaker ........................................................16
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
17
System Description ............................................. ....17
CAN Communication System Description ...............18
Function of Detecting Ignition Relay Malfunction ....18
CONSULT-III Function (IPDM E/R) ..................... ....18
Auto Active Test ......................................................20
IPDM E/R Terminal Arrangement - Type A .............23
IPDM E/R Terminal Arrangement - Type B .............24
Terminal and Reference Value for IPDM E/R .........25
IPDM E/R Power/Ground Circuit Inspection ...........27
Inspection with CONSULT-III (Self-Diagnosis) .......28
Removal and Installation of IPDM E/R ................ ....28
GROUND CIRCUIT ...........................................30
Ground Distribution .............................................. ....30
HARNESS .........................................................39
Harness Layout ................................................... ....39
Wiring Diagram Codes (Cell Codes) .......................59
ELECTRICAL UNITS LOCATION ....................62
Electrical Units Location ..........................................62
HARNESS CONNECTOR .................................66
Description ...............................................................66
ELECTRICAL UNITS ........................................69
Terminal Arrangement .............................................69
STANDARDIZED RELAY .................................70
Description ...............................................................70
SUPER MULTIPLE JUNCTION (SMJ) .............72
Terminal Arrangement .............................................72
FUSE BLOCK-JUNCTION BOX (J/B) ..............74
Terminal Arrangement .............................................74
FUSE AND FUSIBLE LINK BOX ......................75
Terminal Arrangement .............................................75
Revision: January 20102010 Versa
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1. Disconnect the negative and positive battery term inals, then wait at least three minutes.
2. Remove the rear leg covers.
3. Remove the mounting bolts on the back si de of the front seat. (TORX bolt: T50)
4. Remove the mounting bolts on the front side of the front seat. (TORX bolt: T50)
5. Disconnect the harness connector under the seat and remove harness securing clips.
6. Set seatback in a neutral position, and t hen remove front seat from the vehicle.
Installation
Installation is in the reverse order of removal. Be careful of the following three points.
• Before the installation, confirm that the inside and outside slide rails are locked at the same positions.
• Confirm that the slide rail location pin is set to the hole on the floor.
• Clamp the harness in position.
Disassembly and AssemblyINFOID:0000000005396871
SEAT CUSHION FINISHER
Disassembly
CAUTION:
• Front passenger seat is equipped with an Occupant Classification System sensor and control mod-
ule. Do not disassemble front passenger seat cushion assembly or remove the trim as this will affect
the Occupant Classificatio n System calibration.
• During installation, the wire harn ess clips must be installed in the holes they were originally in. Do
not add additional clips.
1. Remove the seat from the vehicle. Refer to SE-12, "
Removal and Installation".
2. Remove the seat recline and lift levers.
3. Remove the seat cushion outer finisher.
PIIB2669J
PIIB2607E
Revision: January 20102010 Versa
SRS-1
RESTRAINTS
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SECTION SRS
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SRS
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CONTENTS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for SRS "AIR BAG" and "SEAT BELT
PRE-TENSIONER" Service ......................................
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Occupant Classification System Precaution .............3
SYMPTOM DIAGNOSIS ...............................4
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) .............................................................. .....
4
SRS Configuration .............................................. ......4
Driver Air Bag Module ...............................................5
Front Passenger Air Bag Module ..............................5
Front Side Air Bag ............................................... ......5
Side Curtain Air Bag ..................................................5
Front Seat Belt Pre-tensioner with Load Limiter .......6
Occupant Classification System (OCS) ....................6
Direct-connect SRS Component Connectors ............7
TROUBLE DIAGNOSIS ......................................8
Trouble Diagnosis Introduction ........................... ......8
SRS Component Parts Location .............................10
Schematic ...............................................................11
Wiring Diagram - SRS- ............................................12
CONSULT-III Function (AIR BAG) ..........................17
Self-Diagnosis Function (Without CONSULT-III) ....18
SRS Operation Check ......................................... ....19
Trouble Diagnosis with CONSULT-III .....................20
Trouble Diagnosis without CONSULT-III ................28
Trouble Diagnosis: "AIR BAG" Warning Lamp
Does Not Turn Off ...................................................
31
Trouble Diagnosis: "AIR BAG" Warning Lamp
Does Not Turn On ............................................... ....
32
ON-VEHICLE REPAIR .................................34
DRIVER AIR BAG MODULE ............................34
Removal and Installation ..................................... ....34
SPIRAL CABLE ................................................37
Removal and Installation .........................................37
FRONT PASSENGER AIR BAG MODULE ......39
Removal and Installation .........................................39
SIDE CURTAIN AIR BAG MODULE ................40
Component ..............................................................40
Removal and Installation .........................................40
CRASH ZONE SENSOR ...................................42
Removal and Installation ..................................... ....42
SIDE AIR BAG (SATELLITE) SENSOR ...........43
Removal and Installation .........................................43
FRONT SEAT BELT PRE-TENSIONER ...........44
Removal and Installation .........................................44
DIAGNOSIS SENSOR UNIT .............................45
Removal and Installation .........................................45
OCCUPANT CLASSIFICATION SYSTEM
CONTROL UNIT ................................................
47
Removal and Installation .........................................47
COLLISION DIAGNOSIS ..................................48
For Frontal Collision ................................................48
For Side and Rollover Collision ...............................50
Revision: January 20102010 Versa
STC-1
STEERING
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CONTENTS
STEERING CONTROL SYSTEM
EPS
BASIC INSPECTION ....... .............................
3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
Work Flow ........................................................... ......3
SYSTEM DESCRIPTION ..............................5
EPS SYSTEM ... .............................................. .....5
System Diagram .................................................. ......5
System Description ...................................................5
Component Parts Location ........................................6
Component Description .............................................6
DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
.....
8
CONSULT-III Function ........................................ ......8
DTC/CIRCUIT DIAGNOSIS ..........................9
C1601 BATTERY POWER SUPPLY ..................9
Description .......................................................... ......9
DTC Logic .................................................................9
Diagnosis Procedure .................................................9
C1604 TORQUE SENSOR .................................11
Description ..............................................................11
DTC Logic ...............................................................11
Diagnosis Procedure ...............................................11
C1606 EPS MOTOR ...........................................13
Description .......................................................... ....13
DTC Logic ...............................................................13
Diagnosis Procedure ...............................................13
Component Inspection ............................................13
C1607, C1608 EPS CONTROL UNIT ................15
Description .......................................................... ....15
DTC Logic ...............................................................15
Diagnosis Procedure ...............................................15
C1609 VEHICLE SPEED SIGNAL .....................16
Description ........................................................... ....16
DTC Logic ................................................................16
Diagnosis Procedure ...............................................16
C1610 ENGINE STATUS SIGNAL ...................17
Description ...............................................................17
DTC Logic ................................................................17
Diagnosis Procedure ...............................................17
U1000 CAN COMM CIRCUIT ...........................18
Description ...............................................................18
DTC Logic ................................................................18
Diagnosis Procedure ...............................................18
EPS WARNING LAMP ......................................19
Description ...............................................................19
Component Function Check ....................................19
Diagnosis Procedure ...............................................19
ECU DIAGNOSIS INFORMATION ..............20
EPS CONTROL UNIT .......................................20
Reference Value .................................................. ....20
Wiring Diagram - ELECTRONICALLY CON-
TROLLED POWER STEERING SYSTEM - ............
22
Fail-Safe .............................................................. ....23
DTC Inspection Priority Chart ..................................24
DTC Index ...............................................................24
SYMPTOM DIAGNOSIS ..............................25
EPS WARNING LAMP DOES NOT TURN ON ...25
Description ........................................................... ....25
Diagnosis Procedure ...............................................25
EPS WARNING LAMP DOES NOT TURN
OFF ....................................................................
26
Description ...............................................................26
Diagnosis Procedure ...............................................26
STEERING WHEEL TURNING FORCE IS
HEAVY OR LIGHT ............................................
27
Revision: January 20102010 Versa