RADIATORCO-41
< SERVICE INFORMATION > [MR18DE]
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Removal and InstallationINFOID:0000000005398215
WARNING:
Do not remove radiator cap when the engine is
hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cl oth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove engine under cover. Refer to EI-15, "Removal and Installation".
2. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
3. Remove air duct (inlet). Refer to EM-135
.
4. Remove reservoir tank as follows:
a. Disconnect reservoir tank hose.
b. Release the tab (A) in the direction shown by the arrow ( ).
c. Lift up while removing the reservoir tank hose, and remove it.
5. Disconnect harness connector from fan motor, and move harness aside.
6. Disconnect CVT or A/T fluid cooler hoses if equipped. • Install plug to avoid leakage of CVT or A/T fluid if equipped.
7. Remove radiator hoses (upper and lower).
8. Remove radiator core support cover. Refer to BL-19
.
9. Remove cooling fan assembly.
10. Remove radiator core support (upper) bolts, bolts of stationary part on the radiator core support side and clip. Lift radiator from
radiator (upper) mount part of radiator core support (upper) (2).
11. Move radiator assembly (1) to the rearward direction of vehicle, and then lift it upward to remove.
CAUTION:
Do not damage or scratch A/C condenser if equipped and
radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not damage or scratch A/C condenser if eq uipped and radiator core when installing.
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-36, "Inspection".
• Start and warm up engine. Visually check for leaks of engine coolant and CVT or A/T fluid if equipped. Refer
to CVT-14
or AT- 1 7.
PBIC3800E
PBIC3805E
Revision: January 20102010 Versa
CO-44
< SERVICE INFORMATION >[MR18DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000005398222
Removal and InstallationINFOID:0000000005398223
REMOVAL
1. Disconnect battery negative terminal. Refer to
SC-7, "Removal and Installation".
2. Remove reservoir tank. Refer to CO-40, "
Component".
3. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
4. Remove front fender protector (RH). Refer to EI-24, "
Removal and Installation".
5. Remove drive belt. Refer to EM-132, "
Removal and Installation".
6. Remove generator. Refer to SC-25, "
Removal and Installation".
7. Remove radiator hose (lower). Refer to CO-40, "
Component".
8. Remove water pump. CAUTION:
• Handle water pump vane so that it does not contact any other parts.
• Water pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
• Visually check that there is no significant dirt or rusting on water
pump body and vane (A).
• Make sure that there is no looseness in vane shaft, and that it turns smoothly when rotated by hand.
• Replace water pump, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
1. Gasket 2. Water pump
PBIC3921E
PBIC3313J
Revision: January 20102010 Versa
WATER PUMPCO-45
< SERVICE INFORMATION > [MR18DE]
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INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leaks of engine coolant. Refer to
CO-36, "
Inspection".
• Start and warm up the engine. Visually check for leaks of engine coolant.
Revision: January 20102010 Versa
CO-46
< SERVICE INFORMATION >[MR18DE]
THERMOSTAT
THERMOSTAT
ComponentINFOID:0000000005398224
Removal and InstallationINFOID:0000000005398225
REMOVAL
1. Drain engine coolant from radiator. Refer to
CO-36, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Never spill engine coolant on drive belt.
2. Remove the air duct (inlet). Refer to EM-135, "
Component".
3. Remove the radiator hose (lower) from the engine. Refer to CO-40, "
Component".
4. Remove water inlet.
5. Remove thermostat.
6. Remove water pump, if necessary. Refer to CO-44
.
7. Remove thermostat housing, if necessary.
INSPECTION AFTER REMOVAL
• Place a thread (A) so that it is caught in the valves of thermostat (1). Immerse fully in a container (B) filled with water. Heat while
stirring.
• The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
• Continue heating. Check the full-open valve lift amount. NOTE:
The full-open valve lift amount standard temperature for the ther-
mostat is the reference value.
• After checking the full-open valve lift amount, lower the water tem-
perature and check the valve closing temperature.
• If out of the specification, replace thermostat.
1. Gasket 2. Thermostat housing3. Clamp
4. Water hose 5. Rubber ring6. Thermostat
7. Water inlet 8. Clamp9. Radiator hose (lower)
A. CVT models B. To CVT fluid coolerC. To radiator
JPBIA2884GB
Standard : Refer to CO-51, "Standard and Limit"
PBIC3314J
Revision: January 20102010 Versa
THERMOSTATCO-47
< SERVICE INFORMATION > [MR18DE]
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INSTALLATION
Installation is in the reverse order of removal.
• Use the following procedure to install the thermostat.
- Install thermostat making sure rubber ring (1) groove fits securely
to thermostat flange (A).
CAUTION:
Replace the rubber ring with a new one.
- Install thermostat (1) into the thermostat housing (2) with jiggle valve (A) facing upwards.
• Use the following procedure to install the thermostat housing.
- Securely insert the rubber ring into the mati ng groove of thermostat housing and install it.
CAUTION:
Replace the rubber ring with a new one.
- Install the thermostat housing to the cylinder blo ck without displacing the gasket from the gasket position.
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leaks of engine coolant. Refer to CO-36, "
Inspection".
• Start and warm up the engine. Visually check for leaks of engine coolant.
PBIC3315J
PBIC3548J
Revision: January 20102010 Versa
CO-50
< SERVICE INFORMATION >[MR18DE]
WATER OUTLET AND WATER CONTROL VALVE
- Install water hoses (3),(5) as shown.
• Electric throttle control actuator (1)
• Clamp (2)
• Water outlet (4)
• Paint mark (A)
• Clamp shall not interfere with the bulged area (B)
• : Engine front
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to
CO-36, "Inspection".
• Start and warm up the engine. Visually check for leaks of engine coolant.
PBIC4703E
Revision: January 20102010 Versa
CVT-1
TRANSMISSION/TRANSAXLE
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SECTION CVT
A
B
CVT
N
O P
CONTENTS
CVT
RE0F08B
SERVICE INFORMATION .. ..........................
5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ....................................................
8
Service After Replacing TCM and Transaxle As-
sembly .......................................................................
8
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ......
9
Precaution ...............................................................10
Service Notice or Precaution ...................................11
ATFTEMP COUNT Conversion Table ....................11
PREPARATION .............................................. ....13
Special Service Tool ........................................... ....13
Commercial Service Tool ........................................13
CVT FLUID .........................................................14
Checking CVT Fluid ............................................ ....14
Changing CVT Fluid ................................................15
CVT Fluid Cooler Cleaning .....................................15
CVT SYSTEM ................................................. ....19
Cross-Sectional View - RE0F08B ....................... ....19
Control System .................................................... ....20
Hydraulic Control System ........................................21
TCM Function ...................................................... ....21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure and Secondary Pressure Control .....23
Shift Control ............................................................23
Lock-up and Select Control .....................................25
Control Valve ....................................................... ....25
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....27
Introduction ..............................................................27
OBD-II Function for CVT System ............................27
One or Two Trip Detection Logic of OBD-II .............27
OBD-II Diagnostic Trouble Code (DTC) ..................27
Malfunction Indicator Lamp (MIL) ............................28
TROUBLE DIAGNOSIS ....................................30
DTC Inspection Priority Chart ..................................30
Fail-Safe ..................................................................30
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
31
CVT Electrical Parts Location ..................................36
Circuit Diagram ........................................................37
Inspections before Trouble Diagnosis .....................37
Road Test ................................................................41
Check before Engine Is Started ...............................42
Check at Idle ............................................................42
Cruise Test ..............................................................43
Vehicle Speed When Shifting Gears .......................45
TCM Terminal and Reference Value .......................46
CONSULT-III Function (TRANSMISSION) .......... ....48
Diagnosis Procedure without CONSULT-III ............55
U1000 CAN COMM CIRCUIT ...........................56
Description ........................................................... ....56
On Board Diagnosis Logic .......................................56
Possible Cause ........................................................56
DTC Confirmation Procedure ..................................56
Wiring Diagram - CVT - CAN ...................................57
Diagnosis Procedure ...............................................58
U1010 CONTROL UNIT (CAN) .........................59
Description ...............................................................59
On Board Diagnosis Logic .......................................59
Possible Cause ........................................................59
DTC Confirmation Procedure ..................................59
Diagnosis Procedure ...............................................59
Revision: January 20102010 Versa
CVT-4
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
135
Wiring Diagram - CVT - ODSW .............................136
Diagnosis Procedure .............................................136
Component Inspection ...........................................138
SHIFT POSITION INDICATOR CIRCUIT ........140
Description ........................................................... ..140
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
140
Diagnosis Procedure .............................................140
TROUBLE DIAGNOSIS FOR SYMPTOMS .....141
Wiring Diagram - CVT - NONDTC ....................... ..141
O/D OFF Indicator Lamp Does Not Come On .......143
Engine Cannot Be Started in "P" and "N" Position ..145
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
145
In "N" Position, Vehicle Moves ............................ ..146
Large Shock "N" → "R" Position .......................... ..146
Vehicle Does Not Creep Backward in "R" Position ..147
Vehicle Does Not Creep Forward in "D" or "L" Po-
sition ......................................................................
148
Vehicle Speed Does Not Change in "L" Position ...149
Vehicle Speed Does Not Change in overdrive-off
mode ......................................................................
150
Vehicle Speed Does Not Change in "D" Position ..151
Vehicle Does Not Decelerate by Engine Brake .....151
CVT SHIFT LOCK SYSTEM ........................... .153
Description ........................................................... ..153
Shift Lock System Electrical Parts Location ..........154
Wiring Diagram - CVT - SHIFT ..............................155
Diagnosis Procedure .............................................155
TCM ..................................................................159
Removal and Installation ..................................... ..159
SHIFT CONTROL SYSTEM ............................160
Removal and Installation .......................................160
CVT Shift Selector Disa ssembly and Assembly .. .163
Shift Lever Handle Removal and Installation ....... .163
Adjustment of CVT Position ................................. .164
Checking of CVT Position .....................................164
KEY INTERLOCK CABLE ...............................166
Removal and Installation .......................................166
PRIMARY SPEED SENSOR .......................... ..169
Exploded View ..................................................... .169
Removal and Installation .......................................169
Inspection ............................................................. .169
SECONDARY SPEED SENSOR ......................170
Exploded View ..................................................... .170
Removal and Installation .......................................170
Inspection ............................................................. .170
AIR BREATHER HOSE ....................................171
Removal and Installation .......................................171
DIFFERENTIAL SIDE OIL SEAL .....................172
Removal and Installation .......................................172
TRANSAXLE ASSEMBLY ............................. ..173
Removal and Installation .......................................173
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
176
General Specification ........................................... .176
Vehicle Speed When Shifting Gears .....................176
Stall Speed ............................................................176
Line Pressure ........................................................176
Solenoid Valves ....................................................177
CVT Fluid Temperature Sensor ............................177
Primary Speed Sensor ..........................................177
Secondary Speed Sensor .................................... .177
Removal and Installation .......................................177
Revision: January 20102010 Versa