CVT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
CVT
RE0F08B
SERVICE INFORMATION .. ..........................
5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ....................................................
8
Service After Replacing TCM and Transaxle As-
sembly .......................................................................
8
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ......
9
Precaution ...............................................................10
Service Notice or Precaution ...................................11
ATFTEMP COUNT Conversion Table ....................11
PREPARATION .............................................. ....13
Special Service Tool ........................................... ....13
Commercial Service Tool ........................................13
CVT FLUID .........................................................14
Checking CVT Fluid ............................................ ....14
Changing CVT Fluid ................................................15
CVT Fluid Cooler Cleaning .....................................15
CVT SYSTEM ................................................. ....19
Cross-Sectional View - RE0F08B ....................... ....19
Control System .................................................... ....20
Hydraulic Control System ........................................21
TCM Function ...................................................... ....21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure and Secondary Pressure Control .....23
Shift Control ............................................................23
Lock-up and Select Control .....................................25
Control Valve ....................................................... ....25
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....27
Introduction ..............................................................27
OBD-II Function for CVT System ............................27
One or Two Trip Detection Logic of OBD-II .............27
OBD-II Diagnostic Trouble Code (DTC) ..................27
Malfunction Indicator Lamp (MIL) ............................28
TROUBLE DIAGNOSIS ....................................30
DTC Inspection Priority Chart ..................................30
Fail-Safe ..................................................................30
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
31
CVT Electrical Parts Location ..................................36
Circuit Diagram ........................................................37
Inspections before Trouble Diagnosis .....................37
Road Test ................................................................41
Check before Engine Is Started ...............................42
Check at Idle ............................................................42
Cruise Test ..............................................................43
Vehicle Speed When Shifting Gears .......................45
TCM Terminal and Reference Value .......................46
CONSULT-III Function (TRANSMISSION) .......... ....48
Diagnosis Procedure without CONSULT-III ............55
U1000 CAN COMM CIRCUIT ...........................56
Description ........................................................... ....56
On Board Diagnosis Logic .......................................56
Possible Cause ........................................................56
DTC Confirmation Procedure ..................................56
Wiring Diagram - CVT - CAN ...................................57
Diagnosis Procedure ...............................................58
U1010 CONTROL UNIT (CAN) .........................59
Description ...............................................................59
On Board Diagnosis Logic .......................................59
Possible Cause ........................................................59
DTC Confirmation Procedure ..................................59
Diagnosis Procedure ...............................................59
Revision: January 20102010 Versa
CVT-2
P0703 BRAKE SWITCH B ............................. ...60
Description ........................................................... ...60
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
60
On Board Diagnosis Logic ......................................60
Possible Cause .......................................................60
DTC Confirmation Procedure .................................60
Diagnosis Procedure ..............................................60
P0705 TRANSMISSION RANGE SWITCH A ....62
Description ..............................................................62
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
62
On Board Diagnosis Logic ......................................62
Possible Cause .......................................................62
DTC Confirmation Procedure .................................62
Wiring Diagram - CVT - TR/SW ..............................63
Diagnosis Procedure ..............................................64
Component Inspection ............................................65
P0710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ..............................................
67
Description ........................................................... ...67
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
67
On Board Diagnosis Logic ......................................67
Possible Cause .......................................................67
DTC Confirmation Procedure .................................67
Wiring Diagram - CVT - FTS ...................................68
Diagnosis Procedure ..............................................69
Component Inspection ............................................70
P0715 INPUT SPEED SENSOR A ....................72
Description ........................................................... ...72
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
72
On Board Diagnosis Logic ......................................72
Possible Cause .......................................................72
DTC Confirmation Procedure .................................72
Wiring Diagram - CVT - PRSCVT ...........................73
Diagnosis Procedure ..............................................74
P0720 OUTPUT SPEED SENSOR ....................76
Description ........................................................... ...76
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
76
On Board Diagnosis Logic ......................................76
Possible Cause .......................................................76
DTC Confirmation Procedure .................................76
Wiring Diagram - CVT - SESCVT ...........................77
Diagnosis Procedure ........................................... ...78
P0725 ENGINE SPEED .....................................81
Description ........................................................... ...81
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
81
On Board Diagnosis Logic ......................................81
Possible Cause .......................................................81
DTC Confirmation Procedure .................................81
Diagnosis Procedure ..............................................81
P0730 INCORRECT GEAR RATIO ...................83
Description ........................................................... ...83
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
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On Board Diagnosis Logic ......................................83
Possible Cause .......................................................83
DTC Confirmation Procedure ..................................83
Diagnosis Procedure ...............................................83
P0740 TORQUE CONVERTER .........................84
Description ........................................................... ...84
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
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On Board Diagnosis Logic ......................................84
Possible Cause .......................................................84
DTC Confirmation Procedure ..................................84
Wiring Diagram - CVT - TCV ..................................85
Diagnosis Procedure ...............................................86
Component Inspection ............................................87
P0744 TORQUE CONVERTER .........................89
Description ........................................................... ...89
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
89
On Board Diagnosis Logic ......................................89
Possible Cause .......................................................89
DTC Confirmation Procedure ..................................89
Diagnosis Procedure ...............................................89
P0745 PRESSURE CONTROL SOLENOID A ...91
Description ........................................................... ...91
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
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On Board Diagnosis Logic ......................................91
Possible Cause .......................................................91
DTC Confirmation Procedure ..................................91
Wiring Diagram - CVT - LPSV ................................92
Diagnosis Procedure ............................................ ...93
Component Inspection ............................................94
P0746 PRESSURE CONTROL SOLENOID A ...96
Description ........................................................... ...96
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
96
On Board Diagnosis Logic ......................................96
Possible Cause .......................................................96
DTC Confirmation Procedure ..................................96
Diagnosis Procedure ...............................................96
P0776 PRESSURE CONTROL SOLENOID B ...98
Description ........................................................... ...98
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
98
On Board Diagnosis Logic ......................................98
Possible Cause .......................................................98
DTC Confirmation Procedure ..................................98
Diagnosis Procedure ...............................................98
P0778 PRESSURE CONTROL SOLENOID B ..100
Description ........................................................... .100
Revision: January 20102010 Versa
CVT-3
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CONSULT-III Refe
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Mode ................................................................... ..
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On Board Diagnosis Logic ....................................100
Possible Cause .....................................................100
DTC Confirmation Procedure ................................100
Wiring Diagram - CVT - SECPSV ....................... ..101
Diagnosis Procedure ........................................... ..102
Component Inspection ..........................................103
P0840 TRANSMISSION FLUID PRESSURE
SEN/SW A ........................................................
105
Description ............................................................105
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
105
On Board Diagnosis Logic ....................................105
Possible Cause .....................................................105
DTC Confirmation Procedure ................................105
Wiring Diagram - CVT - SECPS ............................106
Diagnosis Procedure .............................................107
P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A ........................................................
109
Description ............................................................109
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
109
On Board Diagnosis Logic ....................................109
Possible Cause .....................................................109
DTC Confirmation Procedure ................................109
Diagnosis Procedure .............................................109
P0868 TRANSMISSION FLUID PRESSURE ...111
Description .......................................................... ..111
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
111
On Board Diagnosis Logic ....................................111
Possible Cause .....................................................111
DTC Confirmation Procedure ................................111
Diagnosis Procedure .............................................111
P1701 TCM .......................................................113
Description .......................................................... ..113
On Board Diagnosis Logic ....................................113
Possible Cause .....................................................113
DTC Confirmation Procedure ................................113
Wiring Diagram - CVT - POWER ..........................114
Diagnosis Procedure .............................................115
P1705 TP SENSOR ..........................................117
Description .......................................................... ..117
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
117
On Board Diagnosis Logic ....................................117
Possible Cause .....................................................117
DTC Confirmation Procedure ................................117
Diagnosis Procedure .............................................117
P1722 VEHICLE SPEED ..................................119
Description ............................................................119
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
119
On Board Diagnosis Logic ................................... ..119
Possible Cause ......................................................119
DTC Confirmation Procedure ................................119
Diagnosis Procedure .............................................119
P1723 SPEED SENSOR .................................121
Description .............................................................121
On Board Diagnosis Logic .....................................121
Possible Cause ......................................................121
DTC Confirmation Procedure ................................121
Diagnosis Procedure .............................................121
P1726 THROTTLE CONTROL SIGNAL .........123
Description .............................................................123
On Board Diagnosis Logic .....................................123
Possible Cause ......................................................123
DTC Confirmation Procedure ................................123
Diagnosis Procedure .............................................123
P1740 SELECT SOLENOID ...........................124
Description .............................................................124
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
124
On Board Diagnosis Logic .....................................124
Possible Cause ......................................................124
DTC Confirmation Procedure ................................124
Wiring Diagram - CVT - L/USSV ...........................125
Diagnosis Procedure .............................................126
Component Inspection ...........................................127
P1745 LINE PRESSURE CONTROL ..............128
Description .............................................................128
On Board Diagnosis Logic .....................................128
Possible Cause ......................................................128
DTC Confirmation Procedure ................................128
Diagnosis Procedure .............................................128
P1777 STEP MOTOR ......................................129
Description .............................................................129
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
129
On Board Diagnosis Logic .....................................129
Possible Cause ......................................................129
DTC Confirmation Procedure ................................129
Wiring Diagram - CVT - STM .................................130
Diagnosis Procedure .............................................131
Component Inspection ...........................................132
P1778 STEP MOTOR ......................................133
Description .............................................................133
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
133
On Board Diagnosis Logic .....................................133
Possible Cause ......................................................133
DTC Confirmation Procedure ................................133
Diagnosis Procedure .............................................134
OVERDRIVE CONTROL SWITCH ..................135
Description .............................................................135
Revision: January 20102010 Versa
INDEX FOR DTCCVT-5
< SERVICE INFORMATION > [RE0F08B]
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SERVICE INFORMATION
INDEX FOR DTC
Alphabetical IndexINFOID:0000000005397756
NOTE:
If DTC “U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for DTC “U1000”.
Refer to CVT-56
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*1: These numbers are prescribed by SAE J2012.
*2: Models without ABS does not indicate.
DTC No. IndexINFOID:0000000005397757
NOTE:
If DTC “U1000” is displayed with other DTCs, fi rst perform the trouble diagnosis for DTC “U1000”.
Refer to CVT-56
.
Items
(CONSULT-III screen terms) DTC
Reference page
OBD-II
Except OBD-II
CONSULT-III GST*
1 CONSULT-III only
“TRANSMISSION”
BRAKE SWITCH B —P0703 CVT-60
CAN COMM CIRCUIT U1000 U1000 CVT-56
CONTROL UNIT (CAN)—U1010 CVT-59
ENGINE SPEED —P0725 CVT-81
FLUID PRESS LOW —P0868C V T- 111
FLUID PRESS SEN/SW A P0840P0840CVT-105
FLUID PRESS SEN/SW A —P0841CVT-109
FLUID TEMP SENSOR A P0710P0710CVT-67
INCORRECT GR RATIO —P0730 CVT-83
INPUT SPEED SENSOR A P0715P0715CVT-72
LINE PRESS CONTROL —P1745CVT-128
OUTPUT SPEED SENSOR P0720P0720CVT-76
PC SOLENOID A P0745P0745CVT-91
PC SOLENOID A P0746P0746CVT-96
PC SOLENOID B P0776P0776CVT-98
PC SOLENOID B P0778P0778CVT-100
SLCT SOLENOID P1740P1740CVT-124
SPEED SENSOR —P1723CVT-121
STEP MOTOR P1777P1777CVT-129
STEP MOTOR P1778P1778CVT-133
TCM —P1701CVT-113
THROTTLE CONTROL SIG —P1726CVT-123
T/M RANGE SENSOR A P0705P0705CVT-62
TORQUE CONVERTER P0740P0740CVT-84
TORQUE CONVERTER P0744 P0744 CVT-89
TP SENSOR —P1705CVT-117
VEHICLE SPEED*2— P1722CVT-119
Revision: January 20102010 Versa
CVT-6
< SERVICE INFORMATION >[RE0F08B]
INDEX FOR DTC
*1: These numbers are pr
escribed by SAE J2012.
*2: Models without ABS does not indicate.
DTC
Items
(CONSULT-III screen terms) Reference page
OBD-II
Except OBD-II
CONSULT-III GST*
1CONSULT-III only
“TRANSMISSION”
— P0703 BRAKE SWITCH B CVT-60
P0705P0705 T/M RANGE SENSOR A CVT-62
P0710P0710 FLUID TEMP SENSOR A CVT-67
P0715P0715 INPUT SPEED SENSOR A CVT-72
P0720P0720 OUTPUT SPEED SENSOR CVT-76
—P0725 ENGINE SPEED CVT-81
—P0730 INCORRECT GR RATIO CVT-83
P0740P0740 TORQUE CONVERTER CVT-84
P0744 P0744 TORQUE CONVERTER CVT-89
P0745P0745 PC SOLENOID A CVT-91
P0746P0746 PC SOLENOID A CVT-96
P0776P0776 PC SOLENOID B CVT-98
P0778P0778 PC SOLENOID B CVT-100
P0840P0840 FLUID PRESS SEN/SW A CVT-105
—P0841 FLUID PRESS SEN/SW A CVT-109
—P0868 FLUID PRESS LOW C V T- 111
—P1701 TCM CVT-113
—P1705 TP SENSOR CVT-117
—P1722
VEHICLE SPEED*2CVT-119
— P1723 SPEED SENSOR CVT-121
—P1726 THROTTLE CONTROL SIG CVT-123
P1740P1740 SLCT SOLENOID CVT-124
—P1745 LINE PRESS CONTROL CVT-128
P1777P1777 STEP MOTOR CVT-129
P1778P1778 STEP MOTOR CVT-133
U1000U1000 CAN COMM CIRCUIT CVT-56
—U1010 CONTROL UNIT(CAN) CVT-59
Revision: January 20102010 Versa
CVT-8
< SERVICE INFORMATION >[RE0F08B]
PRECAUTIONS
6. Perform a self-diagnosis check of a
ll control units using CONSULT-III.
Precaution for On Board Diagnosis (OBD) System of CVT and EngineINFOID:0000000005397760
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/sho rt circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure th e harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Service After Replacing TCM and Transaxle AssemblyINFOID:0000000005525365
SERVICE AFTER REPLACING TCM AND TRANSAXLE ASSEMBLY
Perform the applicable service according to the following table when replacing TCM or transaxle assembly.
CAUTION:
• Never start the engine unti l the service is completed.
• “DTC P1701” may be indicated soon after replaci ng TCM or transaxle assembly (after erasing the
memory in the pattern B). Restart the self-diagnos is after erasing the self-diagnosis result using
CONSULT-III. Check that no error is detected.
NOTE:
Old unit means that the unit has been already used for another vehicle.
PATTERN A
1. Shift the selector lever to “P” position after replacing TCM.
2. Turn ignition switch ON.
3. Check that the shift position indicator in the combination meter turns ON (It indicates approximately 1 or 2 seconds after turning ignition switch ON.)
• Check the following items if shift position indicator does not turn ON. Repair or replace accordingly as
necessary.
- The harness between TCM and ROM ASSY in tr ansaxle assembly is open or shorted.
- Terminals disconnected, loose, or bent from connector housing.
PATTERN B
1. Turn ignition switch ON after replacing each part.
2. Connect the vehicle with CONSULT-III.
3. Start engine.
CAUTION:
Never start driving.
4. Select “Data monitor” in “TRANSMISSION”.
5. Warm up transaxle assembly until “ATFTEMP COUNT” indicates 47 [approximately 20° C (68°F)] or more,
and then turn ignition switch OFF.
TCM Transaxle assembly Service pattern
Replaced with new unit Not replaced the unit “PATTERN A”
Not replaced the unit Replaced with new or old unit
“PATTERN B”
Replaced with old unit Not replaced the unit
Replaced with new or old unit
Replaced with new unit Replaced with new or old unit “PATTERN C”
Revision: January 20102010 Versa
PRECAUTIONSCVT-9
< SERVICE INFORMATION > [RE0F08B]
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6. Turn ignition switch ON. CAUTION:
Never start engine.
7. Select “Self Diagnostic Results” in “TRANSMISSION”.
8. Shift the selector lever to “R” position.
9. Depress slightly the accelerator pedal (Pedal angle: 2/8) while depressing the brake pedal.
10. Select “Erase” with step 9.
11. Release brake pedal and accelerator pedal.
12. Turn ignition switch OFF while keeping the selector lever in “R” position.
13. Wait approximately 10 seconds.
14. Turn ignition switch ON while keeping the selector lever in “R” position.
15. Select “Special function” in “TRANSMISSION”.
16. Check that the value on “CALIB DATA” in CONSULT-II I is the same as the data listed in the table below.
• Restart the procedure from step 3 if the values are not the same.
CALIB DATA
17. Shift the selector lever to “P” position.
18. Check that the shift position indicator in combinat ion meter turns ON. (It indicates approximately 1 or 2
seconds after shifting the selector lever to “P” position.)
• Check the following items if shift position indicator does not turn ON. Repair or replace accordingly as
necessary.
- The harness between TCM and ROM ASSY in transaxle assembly is open or shorted.
- Terminals disconnected, loose, or bent from connector housing.
- Power supply and ground of TCM. Refer to CVT-113, "
Description".
PATTERN C
1. Replace transaxle assembly first, and then replace TCM.
2. Perform the service of “PATTERN A”.
(Perform the service of “PATTERN B” if TCM is replaced first.)
Removal and Installation Procedure for CVT Unit ConnectorINFOID:0000000005397762
REMOVAL
Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and disconnect it.
INSTALLATION
Item name Display value
UNIT CLB ID 1 00
UNIT CLB ID 2 00
UNIT CLB ID 3 00
UNIT CLB ID 4 00
UNIT CLB ID 5 00
UNIT CLB ID 6 00
SCIA2096E
Revision: January 20102010 Versa
PRECAUTIONSCVT-11
< SERVICE INFORMATION > [RE0F08B]
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• When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
When connecting pin connectors make sure that there are not
any bends or breaks on TCM pin terminal.
• Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly or
not. CVT-46, "
TCM Terminal and Reference Value".
• After performing each TROUBL E DIAGNOSIS, perform “DTC
Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
• Always use the specified br and of CVT fluid. Refer to MA-14, "
Flu-
ids and Lubricants".
• Use lint-free paper, not cloth rags, during work.
• After replacing the CVT fluid, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Service Notice or PrecautionINFOID:0000000005397764
CVT FLUID COOLER SERVICE
If CVT fluid contains friction material (clutches, brakes , etc.), or if an CVT is replaced, inspect and clean the
CVT fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using cleaning solvent and
compressed air after repair. For CVT fluid cooler cleaning procedure, refer to CVT-15, "
CVT Fluid Cooler
Cleaning". For radiator replacement, refer to CO-40.
OBD-II SELF-DIAGNOSIS
• CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the malfunction indi cator lamp (MIL). Refer to the table on CVT-48, "
CONSULT-III
Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo- ries.
Always perform the procedure on CVT-27, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-541, "
Introduction".
• Certain systems and components, especially those re lated to OBD, may use the new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-66
.
ATFTEMP COUNT Conversion Table INFOID:0000000005709762
SEF291H
MEF040DA
SEF217U
Revision: January 20102010 Versa