EC-1
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SECTION EC
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CONTENTS
ENGINE CONTROL SYSTEM
VK56DE
BASIC INSPECTION ....... .............................
8
DIAGNOSIS AND REPAIR WORKFLOW ..... .....8
Trouble Diagnosis Introduction ........................... ......8
INSPECTION AND ADJUSTMENT ....................13
Basic Inspection .................................................. ....13
Idle Speed and Ignition Timing Check ....................17
Procedure After Replacing ECM .............................17
VIN Registration ......................................................17
Accelerator Pedal Released Position Learning .......18
Throttle Valve Closed Position Learning .................18
Idle Air Volume Learning .........................................18
FUNCTION DIAGNOSIS ..............................21
ENGINE CONTROL SYSTEM ........................ ....21
System Diagram .................................................. ....21
Engine Control Component Parts Location .............22
MULTIPORT FUEL INJECTION SYSTEM ..... ....28
System Description ............................................. ....28
ELECTRIC IGNITION SYSTEM ..................... ....31
System Description ............................................. ....31
AIR CONDITIONING CUT CONTROL ...............32
Input/Output Signal Chart .................................... ....32
System Description .................................................32
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ...............................................................
33
System Description ............................................. ....33
Component Description ...........................................34
CAN COMMUNICATION ....................................35
System Description ............................................. ....35
COOLING FAN CONTROL ................................36
Description ..............................................................36
EVAPORATIVE EMISSION SYSTEM ...............37
Description ........................................................... ....37
INTAKE VALVE TIMING CONTROL ................40
Description ...............................................................40
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....41
Introduction ..............................................................41
Two Trip Detection Logic .........................................41
Emission-related Diagnostic Information .................42
Malfunction Indicator Lamp (MIL) ............................55
OBD System Operation Chart .................................58
CONSULT-III Function (ENGINE) ...........................63
Generic Scan Tool (GST) Function .........................72
COMPONENT DIAGNOSIS .........................74
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ...............................................................
74
Description ........................................................... ....74
Testing Condition .....................................................74
Inspection Procedure ...............................................74
Diagnosis Procedure ...............................................75
POWER SUPPLY AND GROUND CIRCUIT ....82
Diagnosis Procedure ...............................................82
Ground Inspection ...................................................85
U0101 CAN COMM CIRCUIT ...........................86
Description ...............................................................86
On Board Diagnosis Logic .......................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
U1001 CAN COMM CIRCUIT ...........................87
Description ...............................................................87
On Board Diagnosis Logic .......................................87
DTC Confirmation Procedure ..................................87
Diagnosis Procedure ...............................................87
P0011, P0021 IVT CONTROL ...........................88
On Board Diagnosis Logic .......................................88
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EC-6
On Board Diagnosis Logic .....................................353
DTC Confirmation Procedure ................................353
Diagnosis Procedure .............................................353
Component Inspection ...........................................355
P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY .....................................................
356
Component Description ....................................... ..356
On Board Diagnosis Logic .....................................356
DTC Confirmation Procedure ................................356
Diagnosis Procedure .............................................356
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................
359
Description ........................................................... ..359
On Board Diagnosis Logic .....................................359
DTC Confirmation Procedure ................................359
Diagnosis Procedure .............................................359
Component Inspection ...........................................362
P2118 THROTTLE CONTROL MOTOR ..........363
Component Description ....................................... ..363
On Board Diagnosis Logic .....................................363
DTC Confirmation Procedure ................................363
Diagnosis Procedure .............................................363
Component Inspection ...........................................364
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................
365
Component Description ....................................... ..365
On Board Diagnosis Logic .....................................365
DTC Confirmation Procedure ................................365
Diagnosis Procedure .............................................366
P2122, P2123 APP SENSOR ..........................367
Component Description ....................................... ..367
On Board Diagnosis Logic .....................................367
DTC Confirmation Procedure ................................367
Diagnosis Procedure .............................................367
Component Inspection ...........................................369
P2127, P2128 APP SENSOR ..........................370
Component Description ....................................... ..370
On Board Diagnosis Logic .....................................370
DTC Confirmation Procedure ................................370
Diagnosis Procedure .............................................370
Component Inspection ...........................................373
P2135 TP SENSOR .........................................374
Component Description ....................................... ..374
On Board Diagnosis Logic .....................................374
DTC Confirmation Procedure ................................374
Diagnosis Procedure .............................................374
Component Inspection ...........................................377
P2138 APP SENSOR ......................................378
Component Description ....................................... ..378
On Board Diagnosis Logic .....................................378
DTC Confirmation Procedure ................................378
Diagnosis Procedure .............................................379
Component Inspection ......................................... .381
P2A00, P2A03 A/F SENSOR 1 ........................382
Component Description ....................................... .382
On Board Diagnosis Logic ....................................382
DTC Confirmation Procedure ................................382
Diagnosis Procedure .............................................383
ASCD BRAKE SWITCH ...................................388
Component Description ....................................... .388
Diagnosis Procedure .............................................388
Component Inspection ..........................................390
ASCD INDICATOR ...........................................391
Component Description ....................................... .391
Diagnosis Procedure .............................................391
COOLING FAN .................................................392
Diagnosis Procedure ............................................ .392
Component Inspection ..........................................392
ELECTRICAL LOAD SIGNAL ..........................394
Description ........................................................... .394
Diagnosis Procedure .............................................394
FUEL INJECTOR ..............................................396
Component Description ....................................... .396
Diagnosis Procedure .............................................396
Component Inspection ..........................................398
FUEL PUMP .....................................................399
Description ........................................................... .399
Diagnosis Procedure .............................................399
Component Inspection ..........................................402
ICC BRAKE SWITCH ..................................... ..403
Component Description ....................................... .403
Diagnosis Procedure .............................................403
Component Inspection ..........................................405
IGNITION SIGNAL ............................................407
Component Description ....................................... .407
Diagnosis Procedure .............................................407
Component Inspection ..........................................410
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
412
System Description .............................................. .412
Diagnosis Procedure .............................................412
Component Inspection ..........................................414
POSITIVE CRANKCASE VENTILATION .........417
Description ........................................................... .417
Component Inspection ..........................................417
REFRIGERANT PRESSURE SENSOR ...........419
Component Description ....................................... .419
Diagnosis Procedure .............................................419
ECU DIAGNOSIS ......................................422
ECM ................................................................ ..422
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< FUNCTION DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM
Engine Control Comp onent Parts Location
INFOID:0000000005149063
1. ECM 2. Battery current sensor 3. Power steering pressure sensor
4. Ignition coil (with power transistor) and spark plug (bank 2) 5. Refrigerant pressure sensor 6. Intake valve timing control position
sensor (bank 2)
7. Intake valve timing control solenoid valve (bank 2) 8. Engine coolant temperature sensor 9. Electric throttle control actuator
10. Intake valve timing control position sensor (bank 1) 11. Intake valve timing control solenoid
valve (bank 1) 12. Cooling fan motor
13. Camshaft position sensor (PHASE) 14. I gnition coil (with power transistor)
and spark plug (bank 1) 15. Mass air flow sensor (with intake air
temperature sensor)
16. A/F sensor 1 (bank 1) 17. EVAP service port 18. Fuel injector (bank 1)
19. Knock sensor (bank 1) 20. EVAP canister purge volume control
solenoid valve 21. Knock sensor (bank 2)
22. Fuel injector (bank 2) 23. A/F sensor 1 (bank 2) 24. IPDM E/R
BBIA0743E
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ENGINE CONTROL SYSTEM
10. Camshaft position sensor (PHASE) 11
. Electric throttle control actuator
(view with intake air duct removed) 12. Cooling fan motor harness connec-
tor
: Vehicle front
BBIA0739E
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COOLING FAN CONTROL
COOLING FAN CONTROL
DescriptionINFOID:0000000005149071
SYSTEM DESCRIPTION
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the
vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The c ontrol system has 2-step control [HI/OFF].
Cooling Fan Operation
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
controlIPDM E/R
(Cooling fan relay)
Battery
Battery voltage*
1
Wheel sensorVehicle speed*2
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*
2
Refrigerant pressure sensorRefrigerant pressure
PBIB2060E
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X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-III screen in freeze frame
data
mode only if a 1st trip DTC or DTC is detected. For details, refer to “Freeze Frame Data and 1st Trip Freeze Frame Data”.
*3: Always “CMPLT ” is displayed.
WORK SUPPORT MODE
Work Item
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector ××
Power transistor (Ignition timing) ××
Throttle contro l motor relay ××
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve ××
××
Air conditioner relay ×
Fuel pump relay ×× ×
Cooling fan relay ×××
Air fuel ratio (A/F) sensor 1 heater ×××*3
Heated oxygen sensor 2 heater ×××*3
EVAP canister vent control valve ×× ××
Intake valve timing control solenoid
valve ××
×
Alternator ××
Calculated load value ××
Item
DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOSTIC
RESULTS DATA
MONI- TOR ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT
STATUS DTC
WORK SUP-
PORT
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE • FUEL PUMP WILL STOP BY TOUCHING “START” DUR- ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from
fuel line
IDLE AIR VOL LEARN • THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM. When learning the idle air volume
SELF-LEARNING CONT • THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT. When clearing the coefficient of
self-learning control value
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PURG VOL C/V [%]
• Indicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
input signals.
• The opening becomes larger as the val- ue increases.
INT/V TIM (B1)
[ ° CA]
• Indicates [°CA] of intake camshaft ad-
vanced angle.
INT/V TIM (B2)
[ ° CA]
INT/V SOL (B1) [%] • The control value of the intake valve tim-
ing control solenoid valve (determined by
ECM according to the input signals) is in-
dicated.
• The advance angle becomes larger as
the value increases.
INT/V SOL (B2) [%]
AIR COND RLY
[ON/OFF]
• The air conditioner relay control condi-
tion (determined by ECM according to
the input signals) is indicated.
FUEL PUMP RLY
[ON/OFF] • Indicates the fuel pump relay control con-
dition determined by ECM according to
the input signals.
VENT CONT/V
[ON/OFF] • The control condition of the EVAP canis-
ter vent control valve (determined by
ECM according to the input signals) is in-
dicated.
ON: Closed
OFF: Open
THRTL RELAY [ON/
OFF] ו Indicates the throttle control motor relay
control condition determined by the ECM
according to the input signals.
COOLING FAN
[HI/OFF] ו The control condition of the cooling fan
(determined by ECM according to the in-
put signals) is indicated.
HI: High speed operation
OFF: Stop
HO2S2 HTR (B1)
[ON/OFF] • Indicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals.
HO2S2 HTR (B2)
[ON/OFF]
I/P PULLY SPD
[rpm] • Indicates the engine speed computed
from the turbine revolution sensor signal.
VEHICLE SPEED
[km/h] or [mph] • Indicates the vehicle speed computed
from the revolution sensor signal.
IDL A/V LEARN
[YET/CMPLT] • Display the condition of idle air volume
learning
YET: Idle Air Volume Learning has not
been performed yet.
CMPLT: Idle Air Volume Learning has al-
ready been performed successfully.
TRVL AFTER MIL
[km] or [mile] • Distance traveled while MIL is activated.
Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
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*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to
EC-459, "DTC Index".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
TEST ITEM CONDITION JUDGEMENTCHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec-
tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch: OFF
• Selector lever: P or N
• Cut off each injector signal one at a time using CONSULT-III. Engine runs rough or dies.
• Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan HI and OFF
using CONSULT-III. Cooling fan moves and stops. • Harness and connectors
• Cooling fan motor
•IPDM E/R
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem- perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound.
• Harness and connectors
• Fuel pump relay
PURG VOL
CONT/V • Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent.
• Harness and connectors
• Solenoid valve
FUEL/T TEMP
SEN • Change the fuel tank temperature using CONSULT-III.
VENT CON-
TROL/V • Ignition switch: ON
(Engine stopped)
• Turn solenoid valve ON and OFF with the CONSULT-III and listen
to operating sound. Solenoid valve makes an operating
sound.
• Harness and connectors
• Solenoid valve
V/T ASSIGN AN-
GLE • Engine: Return to the original
trouble condition
• Change intake valve timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Intake valve timing control sole-
noid valve
ALTERNATOR
DUTY •
E
ngine: Idle
• Change duty ratio using CON- SULT-III. Battery voltage changes. • Harness and connectors
•IPDM E/R
• Alternator
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