P1824 TRANSFER MOTORDLN-65
< COMPONENT DIAGNOSIS > [ATX14B]
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• Battery and ignition switch.
3.CHECK TRANSFER MOTOR RELAY
1. Turn ignition switch OFF.
2. Remove transfer motor relay. Refer to DLN-16, "
Component Parts Location".
3. Apply 12V direct current between transfer motor relay terminals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Replace the transfer motor relay.
4.CHECK TRANSFER MOTOR CONTROL CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove transfer motor relay.
3. Disconnect transfer control unit harness connector and transfer motor.
4. Check continuity between the following terminals.
- Transfer control unit harness connector E142 terminal 14 and transfer motor relay harness connector E153 terminal 1.
- Transfer control unit harness connector E143 terminal 41 and transfer motor relay harness connector E154 terminal 3.
- Transfer control unit harness connector E143 terminal 41 and
transfer motor harness connector F57 terminal 14.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK TRANSFER MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer motor harness connector.
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
SDIA2738E
Continuity should exist.
WDIA0143E
Revision: April 20092010 QX56
DLN-66
< COMPONENT DIAGNOSIS >[ATX14B]
P1824 TRANSFER MOTOR
3. Check continuity between transfer motor harness connector F57
terminal 15 and ground.
Also check harness for short to ground and short to power.
Are the inspection results normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK TRANSFER MOTOR
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer motor harness connector.
3. Apply 12V direct current between transfer motor terminals 14 and 15.
Does transfer motor operate?
YES >> GO TO 7.
NO >> Replace transfer motor. Refer to DLN-140, "
Removal
and Installation".
7.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are the inspection results normal?
YES >> GO TO 8.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
8.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
Are the inspection results normal?
YES >> Inspection End.
NO >> Replace transfer control unit. Refer to DLN-130, "
Removal and Installation".
Component InspectionINFOID:0000000005148828
TRANSFER MOTOR RELAY
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove transfer motor relay. Refer to DLN-16, "
Component Parts Location".
3. Apply 12V direct current between transfer motor relay terminals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
5. If inspection results are abnormal replace transfer motor relay.
TRANSFER MOTOR
Continuity should exist.
SDIA2740E
LDIA0097E
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
Revision: April 20092010 QX56
DLN-72
< COMPONENT DIAGNOSIS >[ATX14B]
P1827 CLUTCH PRESSURE SWITCH
2. Check voltage between transfer control unit harness connector
terminals and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSFER CONT ROL UNIT AND CLUTCH PRESSURE SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con-
nector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 34 and transfer terminal cord assembly har-
ness connector F56 terminal 7
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are inspection results normal?
YES >> GO TO 4.
NO >> Check transfer control unit pin terminals for damage or loose connection with the harness connec- tor. If any items are damaged, repair or replace damaged parts.
4.CHECK CLUTCH PRESSURE SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove clutch pressure switch. Refer to DLN-16, "
Component Parts Location".
3. Push and release clutch pressure switch and check continuity between terminal 7 and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> Replace clutch pressure switch.
5.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
Are inspection results normal?
Connector Terminal ConditionVoltage
(Approx.)
E143 34 -
Ground • Ignition switch: ON
• A/T selector lever D
position 4WD shift switch:
AUTO or 4H (Wait
function is not op-
erating.)
0V
Ignition switch: ON 4WD shift switch:
2WD (Wait function
is not operating.)Battery
voltage
SDIA2746E
Continuity should exist.
SDIA2747E
Terminal
Condition Continuity
7 -
Ground Push clutch pressure switch
Yes
Release clutch pressure switch No
WDIA0171E
Revision: April 20092010 QX56
P1828 LINE PRESSURE SWITCHDLN-75
< COMPONENT DIAGNOSIS > [ATX14B]
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2. Check voltage between transfer control unit harness connector terminals and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRAN SFER CONTROL UNIT AND LINE PRESSURE SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con-
nector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 35 and transfer terminal cord assembly har-
ness connector F56 terminal 1.
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are inspection results normal?
YES >> GO TO 4.
NO >> Check the following. If any items are damaged, repair or replace damaged parts. • Transfer control unit pin terminals for damage or loose connection with harness connector.
• Transfer control unit. Refer to DLN-130, "
Removal and Installation".
4.CHECK LINE PRESSURE SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Remove line pressure switch. Refer to DLN-16, "
Component Parts Location".
3. Push and release line pressure switch and check continuity between terminal 1 and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> Replace line pressure switch.
Connector Terminal ConditionVoltage
(Approx.)
E143 35 -
Ground • A/T selector lever D
position 4WD shift switch:
AUTO
0V
• Except the above
• The vehicle has been left at room
temperature for 5
minutes and more
with ignition switch
in OFF position. • Ignition switch:
ON
• A/T selector le- ver: P or N posi-
tion
• 4WD shift switch: other
than AUTO Battery
voltage
SDIA2751E
Continuity should exist.
SDIA2752E
Terminal
Condition Continuity
1 -
Ground Push line pressure switch
Yes
Release line pressure switch No
WDIA0172E
Revision: April 20092010 QX56
TRANSFER CONTROL UNITDLN-81
< ECU DIAGNOSIS > [ATX14B]
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ECU DIAGNOSIS
TRANSFER CONTROL UNIT
Reference ValueINFOID:0000000005148853
VALUE ON THE DIAGNOSIS TOOL
CONSULT-III data monitor item
Monitored item [Unit] Content ConditionDisplay value
VHCL/S SEN·FR [km/h]
or [mph] Wheel speed (Front
wheel) Vehicle stopped
0 km/h (0 mph)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition. Approximately
equal to the indica-
tion on speedome-
ter (Inside of
±
10%)
VHCL/S SEN·RR [km/h]
or [mph] Wheel speed (Rear
wheel) Vehicle stopped
0 km/h (0 mph)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition. Approximately
equal to the indica-
tion on speedome-
ter (Inside of
±
10%)
ENGINE SPEED [rpm ] Engine speed Engine stopped
(Engine speed: Less than 400 rpm)
0 rpm
Engine running
(Engine speed: 400 rpm or more) Approximately
equal to the indica-
tion on tachometer
THRTL POS SEN [V] Accelerator
pedal posi-
tion (APP) sensor signal
voltage Accelerator pedal: Released
Approx. 0.5V
Accelerator pedal: Fully depressed Approx. 4.0V
FLUID TEMP SE [V] Transfer fluid tempera-
ture signal voltage Transfer fluid temperature approx. 20 - 80
°C (68 - 176 °F) Approx. 1.1 - 0.3V
BATTERY VOLT [V] Power supply voltage for
transfer control unit Ignition switch: ON
Battery voltage
2WD SWITCH [ON/OFF] Input condition from 4WD
shift switch 4WD shift switch: 2WD
ON
4WD shift switch: AUTO, 4H or 4LO OFF
AUTO SWITCH [ON/
OFF] Input condition from 4WD
shift switch 4WD shift switch: AUTO
ON
4WD shift switch: 2WD, 4H or 4LO OFF
LOCK SWITCH [ON/
OFF] Input condition from 4WD
shift switch 4WD shift switch: 4H
ON
4WD shift switch: 2WD, AUTO or 4LO OFF
4L SWITCH [ON/OFF] Input condition from 4WD
shift switch 4WD shift switch: 4LO
ON
4WD shift switch: 2WD, AUTO or 4H OFF
N POSI SW TF [ON/
OFF] Condition of neutral-4LO
switch • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 2WD,
AUTO or 4H
OFF
4WD shift switch: 4H to
4LO (While actuator mo-
tor is operating.) OFF
→ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.) ON
→OFF
4WD shift switch: 4LO ON
Revision: April 20092010 QX56
TRANSFER CONTROL UNITDLN-83
< ECU DIAGNOSIS > [ATX14B]
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VHCL/S COMP [km/h] or
[mph] Vehicle speed Vehicle stopped
0 km/h (0 mph)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition. Approximately
equal to the indica-
tion on speedome-
ter (Inside of
±
10%)
COMP CL TORQ [kgm] Condition of control
torque • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 2WD 0 kg-m
4WD shift switch: AUTO
39 - 1,353 N·m
(4 - 138 kg-m, 29 - 998 ft-lb)
4WD shift switch: 4H or
4LO 1,353 N·m
(138 kg-m, 998 ft-
lb)
DUTY SOLENOID [%] Condition of clutch pres-
sure solenoid • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 2WD
4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO 4%
2-4WD SOL [ON/OFF] Condition of 2-4WD shift
solenoid valve • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(Wait function is operat-
ing.) OFF
4WD shift switch: 4H
(Wait function is operat-
ing.) OFF
2-4WD SOL MON [ON/
OFF] Check signal for transfer
control unit signal output • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(Wait function is operat-
ing.) OFF
4WD shift switch: 4H
(Wait function is operat-
ing.) OFF
MOTOR RELAY [ON/
OFF] Condition of transfer mo-
tor relay • Accelerator pedal de-
pressed
• Vehicle stopped
• Engine running
• Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
P or N position) OFF
(ON for approx. 2 sec. after shifting to P and N.)
4WD shift switch: AUTO
or 4LO (Except for A/T se-
lector lever P or N posi-
tion) ON
4WD shift switch: 4H (A/T
se l
ector lever P position) OFF
(ON for approx. 2 sec. after shifting to P.)
4WD shift switch: 4H (Ex-
cept for A/T selector lever
P position) ON
Monitored item [Unit]
Content ConditionDisplay value
Revision: April 20092010 QX56
DLN-112
< SYMPTOM DIAGNOSIS >[ATX14B]
4WD WARNING LAMP FLASHES RAPIDLY
4WD WARNING LAMP FLASHES RAPIDLY
DescriptionINFOID:0000000005148867
The 4WD warning lamp flashes quickly while driving (2 times / second). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000005148868
1.CHECK TIRE
Check the following.
• Tire pressure
• Wear condition
• Longitudinal tire size (There is no difference between longitudinal tires.)
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK 4WD WARNING LAMP
Stop the vehicle and allow it to idle for a short period of time.
Does flashing stop?
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fluid temperature system. Refer to DLN-68, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
Revision: April 20092010 QX56
4WD WARNING LAMP FLASHES SLOWLYDLN-113
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD WARNING LAMP FLASHES SLOWLY
DescriptionINFOID:0000000005148869
The 4WD warning lamp flashes slowly while driving (1 ti me / 2 seconds). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000005148870
1.CHECK TIRE
Check the following.
• Tire pressure
• Wear condition
• Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fl uid temperature system. Refer to DLN-68, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK CLUTCH PRESSURE SWITCH
Perform trouble diagnosis for clutch pr essure switch system. Refer to DLN-71, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
Revision: April 20092010 QX56