DLN-128
< ON-VEHICLE MAINTENANCE >[ATX14B]
TRANSFER OIL FILTER
3. Apply ATF to the two new O-rings (1), and install them on the oil
filter (2).
CAUTION:
Do not reuse O-rings.
4. Install the oil filter to the transfer assembly. Tighten the bolts to the specified torque. Refer to DLN-142, "
Disassembly and
Assembly".
CAUTION:
• Do not damage oil filter.
• Attach oil filter an d tighten bolts evenly.
5. Check the transfer fluid. Refer to DLN-129, "
Inspection".
6. Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-129, "
Inspection".
WDIA0285E
SDIA2136E
Revision: April 20092010 QX56
TRANSFER FLUIDDLN-129
< ON-VEHICLE MAINTENANCE > [ATX14B]
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TRANSFER FLUID
ReplacementINFOID:0000000005148885
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to MA-9, "
Intro-
duction of Periodic Maintenance".
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to DLN-142, "
Disassembly and
Assembly".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. (Fil l up for approx. 3 minutes.)
3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to DLN-142, "
Disassembly and
Assembly".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000005148886
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to MA-9, "
Intro-
duction of Periodic Maintenance".
FLUID LEAKAGE AND FLUID LEVEL
1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to DLN-142, "
Disassembly and
Assembly".
CAUTION:
Do not reuse gasket.
SDIA3208E
Fluid grade and capacity : Refer to MA-13, "Fluids and
Lubricants".
SDIA3209E
SDIA3209E
Revision: April 20092010 QX56
DLN-140
< ON-VEHICLE REPAIR >[ATX14B]
TRANSFER MOTOR
TRANSFER MOTOR
Removal and InstallationINFOID:0000000005148893
REMOVAL
1. Disconnect the transfer motor connector.
2. Remove the transfer motor air breather hose from the transfer
motor. Refer to DLN-137, "
Removal and Installation".
3. Remove the transfer motor bolts.
4. Remove the transfer motor.
INSTALLATION
1. Apply ATF to the new O-ring and install it to the transfer motor. CAUTION:
Do not reuse O-rings.
2. Fit the double-flat end of the transfer motor shaft into the slot of the sub-oil pump assembly. Then tighten to the specified torque.
Refer to DLN-140, "
Removal and Installation".
CAUTION:
Be sure to install connector bracket.
3. Install the transfer motor air breather hose to the transfer motor. Refer to DLN-137, "
Removal and Installation".
4. Connect the transfer motor connector.
5. Check the transfer fluid. Refer to DLN-129, "
Replacement".
6. Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-129,
"Inspection".
SDIA2133E
SDIA2787E
Revision: April 20092010 QX56
TRANSFER ASSEMBLYDLN-141
< REMOVAL AND INSTALLATION > [ATX14B]
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REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Removal and InstallationINFOID:0000000005148894
REMOVAL
1. Set transfer state as 2WD when 4WD shift switch is at 2WD.
2. Remove the undercovers using power tool.
3. Drain the transfer fluid. Refer to TM-150, "
Changing the A/T Fluid (ATF)".
4. Remove the center exhaust tube and main muffler. Refer to EX-6, "
Removal and Installation".
5. Remove the front and rear propeller shafts. Refer to DLN-186, "
Removal and Installation" (front), DLN-
196, "Removal and Installation" (rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oi l seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
6. Remove the A/T nuts from the A/T crossmember. Refer to TM-188, "
Removal and Installation (4WD)".
7. Position two suitable jacks under the A/T and transfer assembly.
8. Remove the crossmember. Refer to TM-188, "
Removal and Installation (4WD)".
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
9. Disconnect the electrical connectors from the following: • ATP switch
• Neutral 4LO switch
• Wait detection switch
• Transfer motor
• Transfer control device
• Transfer terminal cord assembly
10. Disconnect each air breather hose from the following. Refer to DLN-137, "
Removal and Installation".
• Actuator
• Breather tube (transfer)
• Transfer motor
11. Remove the transfer control dev ice from the extension housing.
12. Remove the transfer to A/T and A/T to transfer bolts.
13. Remove the transfer assembly. WARNING:
Support transfer assembly with su itable jack while removing it.
CAUTION:
Do not damage rear oil seal (A/T).
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the bolts to specification.
• Fill the transfer with new fluid and check for fluid leakage and fluid level. Refer to DLN-129, "
Replacement".
• Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-129, "
Inspection".
Transfer bolt torque : 36 N·m (3.7 kg-m, 27 ft-lb)
SMT872C
Revision: April 20092010 QX56
DIFFERENTIAL GEAR OILDLN-209
< ON-VEHICLE MAINTENANCE > [FRONT FINAL DRIVE: M205]
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DIFFERENTIAL GEAR OIL
Changing Front Differential Gear OilINFOID:0000000005148916
DRAINING
1. Stop the engine.
2. Remove the drain plug from the front final drive assembly to drain the differential gear oil.
3. Install the drain plug with sealant applied on the thr eads to the front final drive assembly. Tighten to the
specified torque. Refer to DLN-217, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Prod-
ucts and Sealants".
FILLING
1. Remove the filler plug from the front final drive assembly.
2. Fill the front final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
Checking Front Differential Gear OilINFOID:0000000005148917
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1. Make sure that differential gear oil is not leaking from the front final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as
shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
Differential gear oil
grade and capacity
: Refer to
MA-13, "
Fluids
and Lubricants".
LDIA0176E
LDIA0176E
Revision: April 20092010 QX56
DLN-244
< ON-VEHICLE MAINTENANCE >[REAR FINAL DRIVE: R230]
DIFFERENTIAL GEAR OIL
ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Rear Differential Gear OilINFOID:0000000005148930
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
Checking Rear Differential Gear OilINFOID:0000000005148931
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaki ng from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
LLIA0068E
Differential gear oil
grade and capacity : Refer to MA-13, "Fluids and
Lubricants".
LLIA0068E
LLIA0068E
Revision: April 20092010 QX56
EC-1
ENGINE
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CONTENTS
ENGINE CONTROL SYSTEM
VK56DE
BASIC INSPECTION ....... .............................
8
DIAGNOSIS AND REPAIR WORKFLOW ..... .....8
Trouble Diagnosis Introduction ........................... ......8
INSPECTION AND ADJUSTMENT ....................13
Basic Inspection .................................................. ....13
Idle Speed and Ignition Timing Check ....................17
Procedure After Replacing ECM .............................17
VIN Registration ......................................................17
Accelerator Pedal Released Position Learning .......18
Throttle Valve Closed Position Learning .................18
Idle Air Volume Learning .........................................18
FUNCTION DIAGNOSIS ..............................21
ENGINE CONTROL SYSTEM ........................ ....21
System Diagram .................................................. ....21
Engine Control Component Parts Location .............22
MULTIPORT FUEL INJECTION SYSTEM ..... ....28
System Description ............................................. ....28
ELECTRIC IGNITION SYSTEM ..................... ....31
System Description ............................................. ....31
AIR CONDITIONING CUT CONTROL ...............32
Input/Output Signal Chart .................................... ....32
System Description .................................................32
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ...............................................................
33
System Description ............................................. ....33
Component Description ...........................................34
CAN COMMUNICATION ....................................35
System Description ............................................. ....35
COOLING FAN CONTROL ................................36
Description ..............................................................36
EVAPORATIVE EMISSION SYSTEM ...............37
Description ........................................................... ....37
INTAKE VALVE TIMING CONTROL ................40
Description ...............................................................40
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....41
Introduction ..............................................................41
Two Trip Detection Logic .........................................41
Emission-related Diagnostic Information .................42
Malfunction Indicator Lamp (MIL) ............................55
OBD System Operation Chart .................................58
CONSULT-III Function (ENGINE) ...........................63
Generic Scan Tool (GST) Function .........................72
COMPONENT DIAGNOSIS .........................74
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ...............................................................
74
Description ........................................................... ....74
Testing Condition .....................................................74
Inspection Procedure ...............................................74
Diagnosis Procedure ...............................................75
POWER SUPPLY AND GROUND CIRCUIT ....82
Diagnosis Procedure ...............................................82
Ground Inspection ...................................................85
U0101 CAN COMM CIRCUIT ...........................86
Description ...............................................................86
On Board Diagnosis Logic .......................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
U1001 CAN COMM CIRCUIT ...........................87
Description ...............................................................87
On Board Diagnosis Logic .......................................87
DTC Confirmation Procedure ..................................87
Diagnosis Procedure ...............................................87
P0011, P0021 IVT CONTROL ...........................88
On Board Diagnosis Logic .......................................88
Revision: April 20092010 QX56
EC-5
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P1140, P1145 IVT CONTROL POSITION
SENSOR ......................................................... ..
295
Component Description ....................................... ..295
On Board Diagnosis Logic ....................................295
DTC Confirmation Procedure ................................295
Diagnosis Procedure .............................................295
Component Inspection ..........................................298
P1148, P1168 CLOSED LOOP CONTROL .....299
On Board Diagnosis Logic .................................. ..299
P1211 TCS CONTROL UNIT ...........................300
Description .......................................................... ..300
On Board Diagnosis Logic ....................................300
DTC Confirmation Procedure ................................300
Diagnosis Procedure .............................................300
P1212 TCS COMMUNICATION LINE ..............301
Description .......................................................... ..301
On Board Diagnosis Logic ....................................301
DTC Confirmation Procedure ................................301
Diagnosis Procedure .............................................301
P1217 ENGINE OVER TEMPERATURE .........302
On Board Diagnosis Logic .................................. ..302
Overall Function Check .........................................302
Diagnosis Procedure .............................................303
Main 13 Causes of Overheating ............................304
P1225 TP SENSOR ..........................................306
Component Description ....................................... ..306
On Board Diagnosis Logic ....................................306
DTC Confirmation Procedure ................................306
Diagnosis Procedure .............................................306
P1226 TP SENSOR ..........................................308
Component Description ....................................... ..308
On Board Diagnosis Logic ....................................308
DTC Confirmation Procedure ................................308
Diagnosis Procedure .............................................308
P1421 COLD START CONTROL .....................310
Description .......................................................... ..310
On Board Diagnosis Logic ....................................310
DTC Confirmation Procedure ................................310
Diagnosis Procedure .............................................310
P1550 BATTERY CURRENT SENSOR ...........312
Component Description ....................................... ..312
On Board Diagnosis Logic ....................................312
DTC Confirmation Procedure ................................312
Diagnosis Procedure .............................................312
Component Inspection ..........................................314
P1551, P1552 BATTERY CURRENT SEN-
SOR ..................................................................
316
Component Description ....................................... ..316
On Board Diagnosis Logic ....................................316
DTC Confirmation Procedure ................................316
Diagnosis Procedure .............................................316
Component Inspection ..........................................318
P1553 BATTERY CURRENT SENSOR ..........320
Component Description ....................................... ..320
On Board Diagnosis Logic .....................................320
DTC Confirmation Procedure ................................320
Diagnosis Procedure .............................................320
Component Inspection ...........................................322
P1554 BATTERY CURRENT SENSOR ..........324
Component Description .........................................324
On Board Diagnosis Logic .....................................324
Overall Function Check .........................................324
Diagnosis Procedure .............................................325
Component Inspection ...........................................326
P1564 ICC STEERING SWITCH .....................328
Component Description .........................................328
On Board Diagnosis Logic .....................................328
DTC Confirmation Procedure ................................328
Diagnosis Procedure .............................................328
Component Inspection ...........................................330
P1564 ASCD STEERING SWITCH .................332
Component Description .........................................332
On Board Diagnosis Logic .....................................332
DTC Confirmation Procedure ................................332
Diagnosis Procedure .............................................332
Component Inspection ...........................................334
P1568 ICC FUNCTION ....................................336
On Board Diagnosis Logic .....................................336
DTC Confirmation Procedure ................................336
Diagnosis Procedure .............................................336
P1572 ICC BRAKE SWITCH ..........................337
Component Description .........................................337
On Board Diagnosis Logic .....................................337
DTC Confirmation Procedure ................................337
Diagnosis Procedure .............................................338
Component Inspection ...........................................343
P1572 ASCD BRAKE SWITCH ......................344
Component Description .........................................344
On Board Diagnosis Logic .....................................344
DTC Confirmation Procedure ................................344
Diagnosis Procedure .............................................345
Component Inspection ...........................................348
P1574 ICC VEHICLE SPEED SENSOR .........349
Component Description .........................................349
On Board Diagnosis Logic .....................................349
DTC Confirmation Procedure ................................349
Diagnosis Procedure .............................................349
P1574 ASCD VEHICLE SPEED SENSOR .....351
Component Description .........................................351
On Board Diagnosis Logic .....................................351
DTC Confirmation Procedure ................................351
Diagnosis Procedure .............................................351
P1805 BRAKE SWITCH .................................353
Description .............................................................353
Revision: April 20092010 QX56