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TM-196
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
4WD
16. Bearing race17. Needle bearing18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring27. Snap ring
28. Return spring 29. O-ring30. Servo assembly
31. Snap ring 32. Sub-harness33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan gasket
37. Brackets 38. Oil pan bolt39. Oil pan
40. Magnets 41. Drain plug42. Drain plug gasket
43. A/T assemblt harness connector 44. O-ring 45. Retaining pin
46. Transmission case 47. O-ring48. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent.
Revision: April 20092010 QX56
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OVERHAULTM-197
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
1. Rear oil seal 2. Bracket 3. Adapter case
4. Parking actuator support 5. Parking pawl 6. Return spring
7. Pawl shaft 8. Bracket 9. Self-sealing bolt
10. Seal ring 11. Needle bearing 12. Gasket
13. Output speed sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
JSDIA1366GB
Revision: April 20092010 QX56
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TM-198
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
19. Parking rod20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan gasket
37. Brackets 38. Oil pan bolt 39. Oil pan
40. Magnets 41. Drain plug 42. Drain plug gasket
43. A/T assembly harness con- nector 44. O-ring
45. Retaining pin
46. Transmission case 47. O-ring 48. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
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TM-210
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
27. Push A/T assembly harness connector.CAUTION:
Do not damage connector.
28. Remove oil pan and oil pan gasket. Refer to TM-170, "
Oil Pan".
29. Check foreign materials in oil pan to help determine causes of malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
• If frictional material is de tected, perform A/T fluid cooler
cleaning. Refer to TM-152, "
A/T Fluid Cooler Cleaning".
30. Remove magnets from oil pan.
31. If an A/T fluid temperature sensor 2 is attached, disconnect the A/T fluid temperature sensor 2 connector
as shown below.
a. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
b. Straighten terminal clips ( ) to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
SCIA5022E
SCIA5199E
SCIA5200E
SCIA8124E
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DISASSEMBLYTM-211
< DISASSEMBLY AND ASSEMBLY >
CEF
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32. Disconnect output speed sensor connector (1). CAUTION:
Do not damage connector.
33. Straighten terminal clip ( ) to free output speed sensor har- ness.
34. Remove bolts (A), (B) and (C) from control valve with TCM. • : Front
35. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
36. Remove the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2
JSDIA1319ZZ
JSDIA1320ZZ
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E
SCIA5260E
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TM-212
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
i. Remove A/T fluid temperature sensor 2 with bracket from con-trol valve with TCM.
ii. Remove bracket from A/T fluid temperature sensor 2.
b. Plug
i. Remove plug (1) with bracket (2) from control valve with TCM.
ii. Remove bracket (1) from plug (2).
SCIA5253E
SCIA5264E
JSDIA1311ZZ
JSDIA1312ZZ
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DISASSEMBLYTM-217
< DISASSEMBLY AND ASSEMBLY >
CEF
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47. Remove output speed sensor (1) from transmission case.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or any foreign material to get onthe sensor's front edge magnetic area.
• Do not place in an area affected by magnetism.
48. Remove reverse brake snap ring using two flat-bladed screw- drivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using a another
screwdriver.
49. Remove reverse brake retaining plate from transmission case. • Check facing for burns, cracks or damage. If necessary,
replace the plate.
50. Remove N-spring from transmission case.
51. Remove reverse brake drive plates, driven plates and dish plate from transmission case.
•Check facing for burns, cracks or damage. If necessary,
replace the plate.
52. Remove snap ring using suitable tool.
: Bolt
JSDIA1321ZZ
SCIA5032E
SCIA5214E
SCIA2322E
SCIA2323E
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ASSEMBLYTM-247
< DISASSEMBLY AND ASSEMBLY >
CEF
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23. Install needle bearing to transmission case. CAUTION:
• Take care with the direction of needle bearing. Refer toTM-201, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
• Apply petroleum jelly to needle bearing.
24. Install output speed sensor (1) to transmission case and tighten bolt ( ) to specified torque.
CAUTION:
• Do not subject sensor to impact by dropping or hitting it.
• Do not disassemble sensor.
• Do not allow metal filings or any foreign material to get on the sensor's front edge magnetic area.
• Do not place sensor in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
SCIA5031E
Output speed sensor bolt : 5. 8 N·m (0.59 kg-m, 51 in-lb)
JSDIA1321ZZ
Tool number : ST33400001 (J-26082)
WCIA0475E
SCIA6180J
Revision: April 20092010 QX56