GI-16
< HOW TO USE THIS MANUAL >
TERMINOLOGY
TERMINOLOGY
SAE J1930 Terminology ListINFOID:0000000005149582
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPSCrank angle sensor
Canister *** Canister
Carburetor CARBCarburetor
Charge air cooler CACIntercooler
Closed loop CLClosed loop
Closed throttle position switch CTP switchIdle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP***
Crankshaft position sensor CKPS***
Data link connector DLC***
Data link connector for CONSULT-III DLC for CONSULT-IIIDiagnostic connector for CONSULT-III
Diagnostic test mode DTMDiagnostic mode
Diagnostic test mode selector DTM selectorDiagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM IIMode II
Diagnostic trouble code DTCMalfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM
***
Electronic ignition system EI systemIgnition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
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TERMINOLOGYGI-17
< HOW TO USE THIS MANUAL >
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Exhaust gas recirculation control-BPT
valve EGRC-BPT valve
BPT valve
Exhaust gas recirculation control-solenoid
valve EGRC-solenoid valve
EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor EGRT sensorExhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memory FEEPROM
***
Flash erasable programmable read only
memory FEPROM
***
Flexible fuel sensor FFS***
Flexible fuel system FF system***
Fuel pressure regulato r*** Pressure regulator
Fuel pressure regulator control solenoid
valve ***
PRVR control solenoid valve
Fuel trim FT***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulato rIACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valve IACV-AAC valve
Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valve IACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system***
Ignition control IC***
Ignition control module ICM***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold su rface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valveAir-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
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PRECAUTIONSGI-27
< PRECAUTION >
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system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and TM sections.
Three Way CatalystINFOID:0000000005149593
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
• Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
• When checking for ignition spark or measuring engine compression, make tests quickly and only when nec-
essary.
• Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precaution for Fuel (Unlead ed Premium Gasoline Required)INFOID:0000000005149594
Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research
octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be us ed, but only under the following precautions:
• have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium gas- oline as soon as possible.
• avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the u se of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Usin g leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission cont rol devices and systems, and could
also affect the warranty coverage validity.
Multiport Fuel Inje ction System or Engine Control SystemINFOID:0000000005149595
• Before connecting or disconnecting any harness connector for the
multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
• Before disconnecting pressurized fuel line from fuel pump to injec- tors, be sure to release fuel pressure.
• Be careful not to jar components such as ECM and mass air flow
sensor.
HosesINFOID:0000000005149596
HOSE REMOVAL AND INSTALLATION
• To prevent damage to rubber hose, do not pry off rubber hose withtapered tool or screwdriver.
SGI787
SMA019D
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LAN-46
< FUNCTION DIAGNOSIS >[CAN]
CAN COMMUNICATION SYSTEM
NOTE:
CAN data of the air bag diagnosis sensor unit is not us
ed by usual service work, thus it is omitted.
Tire pressure data signal R T
Tire pressure signal R TR
Turn indicator signal TR
Buzzer output signal TR
Door lock/unlock request signal RT
Hazard request signal RT
Hazard warning lamp request signal RT
Ignition knob switch signal RT
KEY warning signal TR
LOCK warning signal TR
Panic alarm request signal RT
Power window open request signal RT
1st position switch signal R T
4th position switch signal R T
Distance to empty signal RT
Fuel level low warning signal RT
Fuel level sensor signal R T
Parking brake switch signal RT
Seat belt buckle switch signal RT
Stop lamp switch signal R T
Tow mode switch signal R T
Vehicle speed signal RRR RRR R T
RRRT
Steering angle sensor signal TR
ABS malfunction signal RT
ABS warning lamp signal RT
Brake pressure sensor signal RT
Brake warning lamp signal RT
SLIP indicator lamp signal RT
TCS malfunction signal RT
VDC malfunction signal RT
VDC OFF indicator lamp signal RRT
VDC operation signal RT
Front wiper stop position signal RT
High beam status signal R T
Hood switch signal RT
Low beam status signal R T
Rear window defogger control signal R RT
Signal name/Connecting unit
ECM
TCM
LASER ICC
ADP
AV
BCM
HVAC I-KEY M&A
STRG 4WDABS
IPDM-E
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ENGINE MAINTENANCEMA-19
< ON-VEHICLE MAINTENANCE >
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9. When the vacuum gauge has reached the specified
amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening and install the radiator cap.
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system and top up the system as necessary befor e installing the vented reservoir cap.
FLUSHING COOLING SYSTEM
1. Drain the water from the engine cooling system. Refer to MA-17, "ENGINE COOLANT : Changing Engine
Coolant".
2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off.
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to MA-17, "
ENGINE COOLANT : Changing Engine
Coolant".
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
FUEL LINES
FUEL LINES : Checking Fuel LineINFOID:0000000005403135
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
FUEL FILTER
FUEL FILTER : Changing Fuel FilterINFOID:0000000005259654
The fuel filter is part of the fuel level sensor unit, fuel filter and fuel pump assembly and cannot be replaced
separately. Refer to FL-7, "
Removal and Installation".
WARNING:
Before replacing the fuel filter, release the fuel pressure from the fuel system. Refer to EC-489, "
Fuel
Pressure Check".
AIR CLEANER FILTER
500 m (1,641 ft): 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
SMA803A
Revision: April 20092010 QX56
MWI
MWI-1
DRIVER INFORMATION & MULTIMEDIA
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SECTION MWI
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CONTENTS
METER, WARNING LAMP & INDICATOR
BASIC INSPECTION ....... .............................4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
FUNCTION DIAGNOSIS ...............................5
METER SYSTEM ............................................ .....5
METER SYSTEM .........................................................5
METER SYSTEM : System Diagram ........................5
METER SYSTEM : System Description ....................5
METER SYSTEM : Arrangem ent of Combination
Meter ................................................................... ......
6
METER SYSTEM : Component Parts Location ........7
METER SYSTEM : Component Description ....... ......7
SPEEDOMETER ..........................................................8
SPEEDOMETER : System Diagram ................... ......8
SPEEDOMETER : System Description .....................8
SPEEDOMETER : Component Parts Location .........9
SPEEDOMETER : Component Description ........ ......9
TACHOMETER ...................................................... ......9
TACHOMETER : System Diagram ...........................9
TACHOMETER : System De scription .....................10
TACHOMETER : Component Parts Location ..... ....10
TACHOMETER : Component Description ..............10
ENGINE COOLANT TEMPERATURE GAUGE .... ....10
ENGINE COOLANT TEMPERATURE GAUGE :
System Diagram ......................................................
11
ENGINE COOLANT TEMPERATURE GAUGE :
System Description .................................................
11
ENGINE COOLANT TEMPERATURE GAUGE :
Component Parts Location ......................................
11
ENGINE COOLANT TEMPERATURE GAUGE :
Component Description ...........................................
12
FUEL GAUGE ........................................................ ....12
FUEL GAUGE : System Diagram ...........................12
FUEL GAUGE : System Description .......................12
FUEL GAUGE : Component Parts Location ...........12
FUEL GAUGE : Component Description ............. ....13
ENGINE OIL PRESSURE GAUGE ............................13
ENGINE OIL PRESSURE GAUGE : System Dia-
gram .................................................................... ....
13
ENGINE OIL PRESSURE GAUGE : System De-
scription ...................................................................
13
ENGINE OIL PRESSURE GAUGE : Component
Parts Location ..........................................................
14
ENGINE OIL PRESSURE GAUGE : Component
Description ...............................................................
14
VOLTAGE GAUGE ................................................ ....14
VOLTAGE GAUGE : System Diagram ....................15
VOLTAGE GAUGE : System Description ................15
VOLTAGE GAUGE : Component Parts Location ....15
VOLTAGE GAUGE : Component Description .........16
ODO/TRIP METER ................................................. ....16
ODO/TRIP METER : System Diagram ....................16
ODO/TRIP METER : System Description ................16
ODO/TRIP METER : Component Parts Location ....16
ODO/TRIP METER : Component Description .........17
SHIFT POSITION INDICATOR .............................. ....17
SHIFT POSITION INDICATOR : System Diagram ....17
SHIFT POSITION INDICATOR : System Descrip-
tion ...........................................................................
17
SHIFT POSITION INDICATOR : Component
Parts Location ..........................................................
18
SHIFT POSITION INDICATOR : Component De-
scription ............................................................... ....
18
WARNING LAMPS/INDICATOR LAMPS .............. ....18
WARNING LAMPS/INDICATOR LAMPS : System
Diagram ............................................................... ....
18
WARNING LAMPS/INDICATOR LAMPS : System
Description ........................................................... ....
19
WARNING LAMPS/INDICATOR LAMPS : Com-
ponent Parts Location ..............................................
19
WARNING LAMPS/INDICATOR LAMPS : Com-
ponent Description ...................................................
19
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MWI-2
INFORMATION DISPLAY .........................................19
INFORMATION DISPLAY : System Diagram .........20
INFORMATION DISPLAY : System Description ....20
INFORMATION DISPLAY : Component Parts Lo-
cation ................................................................... ...
21
INFORMATION DISPLAY : Component Descrip-
tion ....................................................................... ...
21
DIAGNOSIS SYSTEM (METER) .......................22
Diagnosis Description .......................................... ...22
CONSULT-III Function (METER/M&A) ................ ...23
COMPONENT DIAGNOSIS ........................26
DTC U1000 CAN COMMUNICATION ............ ...26
DTC Logic ............................................................ ...26
Diagnosis Procedure .............................................26
DTC B2205 VEHICLE SPEED CIRCUIT ...........27
Description ........................................................... ...27
DTC Logic ...............................................................27
Diagnosis Procedure .............................................27
POWER SUPPLY AND GROUND CIRCUIT .....28
COMBINATION METER ........................................ ...28
COMBINATION METER : Diagnosis Procedure ....28
BCM (BODY CONTROL MODULE) ...................... ...29
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ...............................................................
29
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .......................... ...
30
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................
30
FUEL LEVEL SENSOR SIGNAL CIRCUIT .......32
Description ........................................................... ...32
Component Function Check ...................................32
Diagnosis Procedure .............................................32
Component Inspection ............................................33
OIL PRESSURE SWITCH SIGNAL CIRCUIT ...34
Description ..............................................................34
Component Function Check ...................................34
Diagnosis Procedure ..............................................34
Component Inspection ............................................34
PARKING BRAKE SWITCH SIGNAL CIR-
CUIT ...................................................................
35
Description ........................................................... ...35
Component Function Check ...................................35
Diagnosis Procedure ..............................................35
Component Inspection ............................................35
WASHER LEVEL SWITCH SIGNAL CIRCUIT ...36
Description ........................................................... ...36
Diagnosis Procedure ..............................................36
Component Inspection ............................................36
CLOCK ..............................................................37
Wiring Diagram .................................................... ...37
ECU DIAGNOSIS .......................................39
COMBINATION METER ................................. ...39
Reference Value .................................................. ...39
Wiring Diagram .......................................................41
Fail Safe ..................................................................58
DTC Index ...............................................................59
BCM (BODY CONTROL MODULE) ..................61
Reference Value .................................................. ...61
Terminal Layout ......................................................64
Physical Values .......................................................64
Wiring Diagram .......................................................70
Fail Safe .................................................................74
DTC Inspection Priority Chart ...............................75
DTC Index ..............................................................75
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
77
Reference Value .................................................. ...77
Terminal Layout ......................................................79
Physical Values .......................................................80
Wiring Diagram .......................................................85
Fail Safe .................................................................88
DTC Index ..............................................................90
SYMPTOM DIAGNOSIS ............................91
THE FUEL GAUGE POINTER DOES NOT
MOVE .............................................................. ...
91
Description ........................................................... ...91
Diagnosis Procedure ...............................................91
THE FUEL GAUGE POINTER DOES NOT
MOVE TO "F" WHEN REFUELING ..................
92
Description ........................................................... ...92
Diagnosis Procedure ...............................................92
THE OIL PRESSURE WARNING LAMP
DOES NOT TURN ON .................................... ...
93
Description ........................................................... ...93
Diagnosis Procedure ...............................................93
THE OIL PRESSURE WARNING LAMP
DOES NOT TURN OFF .................................. ...
94
Description ........................................................... ...94
Diagnosis Procedure ...............................................94
THE PARKING BRAKE RELEASE WARNING
CONTINUES DISPLAYING, OR DOES NOT
DISPLAY ............................................................
95
Description ........................................................... ...95
Diagnosis Procedure ...............................................95
THE LOW WASHER FLUID WARNING CON-
TINUES DISPLAYING, or DOES NOT DIS-
PLAY ..................................................................
96
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MWI
METER SYSTEMMWI-7
< FUNCTION DIAGNOSIS >
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METER SYSTEM : Com ponent Parts LocationINFOID:0000000005146028
METER SYSTEM : Component DescriptionINFOID:0000000005146029
1. IPDM E/R E122, E124 2. Combination meter M23, M24 3. Fuel level sensor unit and fuel pump
C5 (view with inspection hole cover re-
moved)
4. ECM E16 (view with battery removed) 5. ABS actuator and electric unit (control unit) E1256. Oil pressure switch F4
A: Oil pan (upper)
7. A/T assembly F9 8. BCM M18, M19 (view with instrument
lower panel LH removed)
AWNIA0201ZZ
Unit Description
Combination meter Controls the following with the signals received from each unit via CAN communication and the sig-
nals from switches and sensors.
• Speedometer
• Tachometer
• Engine coolant temperature gauge • Fuel gauge
• Engine oil pressure gauge • Odo/trip meter
• Voltage gauge • Indicator lamps
• Warning lamps • Warning chime
• Information display
IPDM E/R IPDM E/R reads the ON/OFF signals of the oil pressure switch and transmits the oil pressure switch
signal to the combination meter via BCM with CAN communication line.
Fuel level sensor unit Refer to MWI-32, "
Description".
Oil pressure switch Refer to MWI-34, "
Description".
ECM Transmits the following signals to the combination meter with CAN communication line.
• Engine speed signal
• Engine coolant temperature signal
• Fuel consumption monitor signal
Revision: April 20092010 QX56