2010 Hyundai H-100 Truck check engine

2
DRIVING YOUR HYUNDAI
19
CAUTION:
If overheating should occur when towing, (temperature gauge readsnear red zone), taking the following action may reduce or eliminate the problem.
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1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear selector in park or neu- tral and idle the engine at a higherspeed.
14. When going down a hill, shift into a
lower gear and use the engine brak-ing effect. When ascending a long grade, downshift the transmission to alower gear and reduce speed to reduce chances of engine over- loading and/or overheating.
15. If you have to stop while going uphill, do not hold the vehicle inplace by pressing on the accelera-tor. Use the parking brake or footbrake.
NOTE: When towing check transmission fluid more frequently.

3 WHAT TO DO IN AN EMERGENCY
2
D010B01HR-GAT If Engine Doesn't Turn Over or Turns Over Slowly 2. Turn on the interior light. If the light
dims or goes out when you operate the starter, the battery is discharged.
3. Check the starter connections to be
sure they are securely tightened.
4. Do not push or pull the vehicle to start it. See instructions for "JumpStarting".
D010C01HR-GAT If Engine Turns Over Normally but Does Not Start 3. Check fuel line in the engine room. 4. If engine still refuses to start, call a
Hyundai dealer or seek other quali- fied assistance.
D010D01HR-AAT If the Engine Stalls While Driv- ing
1. Reduce your speed gradually, keep- ing a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact aHyundai dealer or seek other quali- fied assistance.
If the Engine Stalls at a Cross- road or Crossing
o If the engine stalls at a crossroad or crossing, set the shift lever in the N (Neutral) position and then push the vehicle to a safe place.
o If your vehicle has a manual trans- mission not equipped with a ignitionlock switch, the vehicle can move forward by shifting to the 2 (second)or 3 (third) gear and then turning the starter without depressing the clutch pedal.
D010A01A-AAT
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D010B01HR D010C01HR
IF THE ENGINE WILL NOT START
CAUTION:
If the engine will not start, do not push or pull the car to start it. Thiscould result in a collision or cause other damage. In addition, push or pull starting may cause the cata-lytic converter to be overloaded and create a fire hazard.
1. Check the battery connections to be sure they are clean and tight. 1. Check fuel level. 2. With the key in the "OFF" position,
check all connectors at glow plugand glow plug relay. Reconnect anythat may be disconnected or loose.

3 WHAT TO DO IN AN EMERGENCY
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IF THE ENGINE OVERHEATS
D030A01HR-GAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in neu-
tral and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un-
der the car or steam is coming outfrom the hood, allow the engine to idle. Do not open the hood until the engine coolant has stopped runningor the steaming has stopped. If there is no visible loss of engine coolant and no steam, leave the enginerunning, lift up the passenger's seat
(Refer to "To Inspect the Engine
Compartment Under the Passenger's
Seat" on page 1-13.) and check to be sure the engine cooling fan is oper- ating. If the fan is not running, turnthe engine off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your batterybecame discharged (because the lightswere left on, etc.), have the charging system checked by your Hyundai dealer. 4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
HHR4002
NOTE: If your vehicle is equipped with double cab, frist pull the cushion of the reat seat forward (Refer to "RearSeat Cushion Under Box" on page 1-11.) And remove the battery cover by turning the knob counterclock-wise. And then you can jump start the car.

3
WHAT TO DO IN AN EMERGENCY
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195/70R15C-6PR 155R12C-8PR 195/70R15C-8PR FRONT
290kPa (42PSI)
- - -
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SPARE TIRE
WARNING:
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allowcoolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (Page 6-10) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert
for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
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5. If the water pump drive belt is broken
or coolant is leaking out, stop the engine immediately and call the near- est Hyundai dealer for assistance. D040A01HR-GAT The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodi-cally checked and maintained at the specified pressure while the tire is stored.
Spare Tire PressureCAUTION:
Serious loss of engine coolant indi- cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer. TIRE SIZE
TIRE INFLATION
PRESSURE REAR-
340kPa (50PSI)440kPa(64PSI)440kPa (64PSI)
Low Deck (STD)Low Deck (DBL) High Deck

3
WHAT TO DO IN AN EMERGENCY
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After stopping the engine and applying the parking brake on a flat level sur-face, also use chocks to hold the wheels. Position the jack only at the specifiedpoints indicated in the illustration, and the use of the jack at other points could damage the vehicle body.
D060F02HR-GAT 5. Raising the Car
(1) Assemble the tools(1)(2)(3) into the jack handle orderly like the picture. OHR058119
HHR4016
Ram
Jack handle
(2) Using the jack handle, turn the re- lease valve clockwise until it reaches a stop.
(3) Fit the jack handle into the holder,and align the groove of the jack handle (4) with the notch of the holder (5). HHR4016A
(4)(5)
HHR4017
Jack handle
(4) Move the jack handle up and down to raise the ram until just before the jack contacts the jacking point of the car.
(5) Position the jack with the jack handle. Position it only at the speci-fied points indicated in the "Put the Jack in Place".Use of the jack at other points could damage the car.
(6) Moving the jack handle up and down to raise the ram. As the jack beginsto raise the vehicle, double check that it is properly positioned and will
not slip. Raise the car high enough so that the fully inflated spare tire can be installed. To do this, you willneed more ground clearance than is required to remove the flat tire.

3 WHAT TO DO IN AN EMERGENCY
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Tire Pressure Gauge (If Installed) You can easily check the tire pressure with a tire pressure gauge that is foundin OVM tool bag. Tires normally lose some air in day-to-day use, and you may have to add a few pounds of airperiodically and it is not usually a sign of a leaking tire, but of normal wear. Always check tire pressure when thetires are cold because tire pressure increases with temperature. To check the tire pressure, take the following steps;
1. Unscrew the inflation valve cap thatis located on the rim of the tire.
2. Press and hold the gauge against the tire valve. Some air will escape as you begin and more will escape if you don't press the gauge in firmly.
3. A firm non-leaking push will activate the gauge.
4. Read the tire pressure on the gauge
to know whether the tire pressure is low or high.
5. Adjust the tire pressures to the speci-
fied pressure. See page 8-3.
6. Reinstall the inflation valve cap.IF YOUR VEHICLE MUST BE TOWED
D080A02HR-GAT If your vehicle has to be towed, it should be done by your Hyundai dealeror a commercial tow truck service. This will help assure that your vehicle is not damaged in towing. Also, profes-sionals are generally aware of local laws governing towing. In any case, rather than risk damage to your car, itis suggested that you show this infor- mation to the tow truck operator. Be sure that a safety chain system is usedand that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies orflatbed equipment with all the wheels off the ground.
! CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transmission is in neutral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition.
3. Stand approximately 2.5 m (8 ft)
away from the fire and squeeze the handle to discharge the extinguisher. If you release the handle, the dis- charge will stop.
4. Sweep the nozzle back and forth at the base of the fire. After the fireappears to be out, watch it carefullysince it may re-ignite.
Triangle Reflector Placed the triangle reflector on the road to warn oncoming vehicles during emergencies, such as when the ve- hicle is parked by the roadside due toany problems. First Aid Kit There are some items such as scis- sors, bandage and adhesive tape and etc. in the kit to give first aid to aninjured person.

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01HR-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must beperformed. Although careful design and engineering have reduced these to a minimum, those that are requiredare of the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the war- ranties covering your new Hyundai.The Service Passport supplied with your new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual transmission
oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used withoutaffecting your warranty coverage but you should always be sure these are equivalent to the quality of the originalHyundai parts. Your Service Passport provides further information about your warranty coverage.

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VEHICLE MAINTENANCE REQUIREMENTS
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EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule. If the ve- hicle is being driven in severe condi-tions, more frequent oil and filter changes are required.
F060N01HR-GAT
o Valve Clearances
An incorrect valve clearance will not
only result in rough engine operation, but will also cause excessive noiseand reduced engine output.
Inspect valve clearance and adjust as
required while the engine is hot.
See page 9-4 for the valve clearance
description. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently.After installing a new filter, run theengine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
WARNING:
Never work on injection system withengine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than30cm closer to the ECU or wiring harness within the engine room while engine is running, since thehigh currents in the Common Rail system produce considerable mag- netic fields.