2010 Hyundai H-100 Truck air condition

3 WHAT TO DO IN AN EMERGENCY
4
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IF THE ENGINE OVERHEATS
D030A01HR-GAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in neu-
tral and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un-
der the car or steam is coming outfrom the hood, allow the engine to idle. Do not open the hood until the engine coolant has stopped runningor the steaming has stopped. If there is no visible loss of engine coolant and no steam, leave the enginerunning, lift up the passenger's seat
(Refer to "To Inspect the Engine
Compartment Under the Passenger's
Seat" on page 1-13.) and check to be sure the engine cooling fan is oper- ating. If the fan is not running, turnthe engine off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your batterybecame discharged (because the lightswere left on, etc.), have the charging system checked by your Hyundai dealer. 4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
HHR4002
NOTE: If your vehicle is equipped with double cab, frist pull the cushion of the reat seat forward (Refer to "RearSeat Cushion Under Box" on page 1-11.) And remove the battery cover by turning the knob counterclock-wise. And then you can jump start the car.

44CORROSION PREVENTION AND APPEARANCE CARE
2CORROSION PROTECTION
E010A01A-AAT Protecting Your Hyundai from Corrosion: By using the most advanced design and construction practices to combat corrosion, Hyundai produces cars of the highest quality. However, this isonly part of the job. To achieve the long-term corrosion resistance your Hyundai can deliver, the owner's co-operation and assistance is also re- quired.
E010C01A-AAT High-Corrosion Areas If you live in an area where your car is regularly exposed to corrosive materi- als, corrosion protection is particularly important. Some of the common causesof accelerated corrosion are road salts, dust control chemicals, ocean air and industrial pollution.
E010B01A-AAT Common Causes of Corrosion The most common causes of corro- sion on your car are:
o Road salt, dirt and moisture that is
allowed to accumulate underneath the car.
o Removal of paint or protective coat-
ings by stones, gravel, abrasion orminor scrapes and dents which leave unprotected metal exposed to cor- rosion. E010D01A-AAT Moisture Breeds Corrosion Moisture creates the conditions in which corrosion is most likely to occur.For example, corrosion is accelerated by high humidity, particularly when tem- peratures are just above freezing. Insuch conditions, the corrosive mate- rial is kept in contact with the car surfaces by moisture that is slow toevaporate. Mud is particularly corrosive because it is slow to dry and holds moisture incontact with the vehicle. Although the mud appears to be dry, it can still retain the moisture and promote corrosion.High temperatures can also acceler- ate corrosion of parts that are not properly ventilated so the moisturecan be dispersed. For all these rea- sons, it is particularly important to keep your car clean and free of mud oraccumulations of other materials. This applies not only to the visible surfaces but particularly to the underside of thecar.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)

5
VEHICLE MAINTENANCE REQUIREMENTS
7
45 36
R I I I I I I I I
15 12
I I I I I I I I I
F040C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS PARKING BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
75 60
I I I I I I I I I 90 72
R II I I I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
7.5
6
See Note (1), (2), (3)
Note: (1) At first, replace at 100,000 km (62,500 miles) or 60 months: after that, replace every 40,000 km (25,000 miles) or 24 months.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items. (4) Inspect every day. (5) Clean it every 10,000 KM or 6 month, or more frequently.
See Note (4) See Note (5)

5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONSA - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot above
32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, J C, E D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, E A, C, D, E, F, G, H, I, J
EVERY 3,000 KM EVERY 4,000 KM
MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 10,000 KM OR 6 MONTHS MORE FREQUENTLY EVERY 120,000 KM
Except E.CFor E.C
R R R
II I I
R
ENGINE OIL AND FILTER AIR CLEANER FILTER TIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGS STEERING GEAR BOX, LINKAGE & BOOTS CLIMATE CONTROL AIR FILTER MANUAL TRANSMISSION OIL
MAINTENANCE ITEMMAINTENANCE INTERVALS
DRIVING
CONDITION
MAINTENANCE
OPERATION

5VEHICLE MAINTENANCE REQUIREMENTS
12
G080U01P-GAT
o Wheel Bearing Grease Check the wheel bearings and grease according to the maintenance sched- ule. For inspection procedures, see Shop Manual. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performanceaccording to the relevant shop manual if necessary.

Front Open Service Panel ............................................ 6-2
Engine Compartment .................................................... 6-3
General Checks ........................................................... 6-5
Checking the Engine Oil ............................................... 6-6
Changing the Oil and Filter ........................................... 6-8
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-12
Checking the Transmission Oil (Manual) ....................6-15
Checking the Rear Axle Oil......................................... 6-16
Checking the B rakes ................................................... 6-17
Air Conditioning Care ................................................... 6-18
Checking the Climate Control Air Filter
(For Evaporator and Blower U nit) .............................6-19
Checking Drive Belts................................................... 6-21
Checking and Replacing Fuses .................................. 6-22
Checking the Battery ................................................... 6-24
Power Steering Fluid Level .......................................... 6-26
Fuel Fil ter ..................................................................... 6-27
Replacement of Light Bulbs ......................................... 6-30
Bulb Wattages ............................................................. 6-37
Fuse Panel Description ............................................... 6-38
DO-IT-YOURSELF MAINTENANCE
6
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6 DO-IT-YOURSELF MAINTENANCE
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FRONT OPEN SERVICE PANEL
G010A01HR-GAT
1. Engine Coolant Reservoir
2. Air Conditioner Filter (If Installed)
3. Windshield Washer Fluid Reservoir Cap G010A01HR
WARNING:
Do not press excessivelyor step on the hood. This can cause the hood to fall and result in seriousinjury.