2010 CHEVROLET EXPRESS air filter

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of
the Vehicle.................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid
(4-Speed Transmission)..............................6-21
Automatic Transmission Fluid
(6-Speed Transmission)..............................6-24Cooling System............................................6-28
Engine Coolant.............................................6-29
Engine Overheating.......................................6-35
Engine Fan Noise.........................................6-37
Power Steering Fluid.....................................6-38
Windshield Washer Fluid................................6-39
Brakes........................................................6-40
Battery........................................................6-43
Jump Starting...............................................6-44
All-Wheel Drive.............................................
.6-49
Rear Axle.......................................................6-50
Front Axle......................................................6-50
Noise Control System.....................................6-51
Tampering with Noise Control System
Prohibited.................................................6-51
Bulb Replacement..........................................6-53
Halogen Bulbs..............................................6-53
Headlamps..................................................6-53
Front Turn Signal, Sidemarker and
Parking Lamps..........................................6-55
Center High-Mounted Stoplamp (CHMSL).........6-56
Taillamps.....................................................6-56
License Plate Lamp......................................6-58
Replacement Bulbs.......................................6-58
Windshield Wiper Blade Replacement..............6-59
Section 6 Service and Appearance Care
6-1

A. Battery. SeeBattery on page 6-43.
B. Radiator Pressure Cap. SeeCooling System on
page 6-28.
C. Coolant Recovery Tank. SeeCooling System on
page 6-28.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid (4-Speed Transmission)
on page 6-21orAutomatic Transmission Fluid
(6-Speed Transmission) on page 6-24.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-15.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 6-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 6-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 6-38.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 6-40.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-39.Engine Oil
For diesel engine vehicles, see “Engine Oil” in the
DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil level at each
fuel fill. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 6-14
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If this is not done, the
oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
6-15

Engine Air Cleaner/Filter
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The engine air cleaner/filter is located near the center
of the engine compartment. SeeEngine Compartment
Overview on page 6-14for more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the MaintenanceII
intervals and replace it at the first oil change after each
50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 7-3for more information. If you are
driving in dusty/dirty conditions, inspect the filter at each
engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from the
vehicle and lightly shake the filter to release loose dust
and dirt. If the filter remains caked with dirt, a new filter is
required. Never use compressed air to clean the filter.
6-20

Capacities and Specications
If your vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
The following approximate capacities are given in metric and English conversions. SeeRecommended Fluids and
Lubricants on page 7-12for more information.
ApplicationCapacities
Metric English
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System without Rear Heat
4.3L V6 9.5 L 10.0 qt
4.8L V8, 5.3L V8 11.8 L 12.4 qt
6.0L V8 13.1 L 13.8 qt
Cooling System with Rear Heat
4.3L V6 12.3 L 13.0 qt
4.8L V8, 5.3L V8 14.6 L 15.4 qt
6.0L V8 16.1 L 17.0 qt
Engine Oil with Filter
4.3L V6 4.3 L 4.5 qt
4.8L V8, 5.3L V8, 6.0L V8 5.7 L 6.0 qt
6-116

When the Change Engine Oil Soon message displays,
certain services, checks, and inspections are required.
The services described for MaintenanceIshould be
performed at every engine oil change. The services
described for MaintenanceIIshould be performed when:
•MaintenanceIwas performed the last time the
engine oil was changed.
•It has been 10 months or more since the Change
Engine Oil Soon message has displayed or since the
last service.
MaintenanceI
•Change engine oil and filter. SeeEngine Oil on
page 6-15.An Emission Control Service.
•Engine coolant level check. SeeEngine Coolant on
page 6-29.
•Windshield washer fluid level check. SeeWindshield
Washer Fluid on page 6-39.
•Tire inflation check. SeeInation - Tire Pressure on
page 6-68.
•Tire wear inspection. SeeTire Inspection and
Rotation on page 6-75.
•Rotate tires. SeeTire Inspection and Rotation on
page 6-75.
•Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system must
be repaired and the fluid level checked.
•Engine air cleaner filter inspection (vehicles driven
in dusty conditions only). SeeEngine Air
Cleaner/Filter on page 6-20.
•Brake system inspection (or every 12 months,
whichever occurs first).
7-4

•Engine air cleaner filter inspection. SeeEngine Air
Cleaner/Filter on page 6-20.
•Vehicles with diesel engine or GVWR above
4 536 kg (10,000 lbs) only: Shields inspection
for damage or looseness. Adjust or replace as
required. This is a Noise Emission Control Service.
Applicable to vehicles sold in the United States
and recommended for vehicles sold in Canada.
Additional Required Services
At the First 160 km/100 Miles,
1 600 km/1,000 Miles, and 10 000 km/
6,000 Miles
•
For vehicles with dual wheels: Check dual wheel
nut torque. For proper torque, seeCapacities
and Specications on page 6-116.
At Each Fuel Stop
•
Engine oil level check. SeeEngine Oil on
page 6-15.
•Engine coolant level check. SeeEngine Coolant on
page 6-29.
•Windshield washer fluid level check. SeeWindshield
Washer Fluid on page 6-39.
Once a Month
•
Tire inflation check. SeeInation - Tire Pressure on
page 6-68.
•Tire wear inspection. SeeTire Inspection and
Rotation on page 6-75.
Once a Year
•
Starter switch check. SeeOwner Checks and
Services on page 7-10.
•Parking brake and automatic transmission P (Park)
mechanism check. SeeOwner Checks and
Services on page 7-10.
•Automatic transmission shiftlock control system
check. SeeOwner Checks and Services on
page 7-10.
•Ignition transmission lock check. SeeOwner
Checks and Services on page 7-10.
•Engine cooling system and pressure cap pressure
check. Radiator and air conditioning condenser
outside cleaning. SeeCooling System on
page 6-28.
7-6

•Exhaust system and nearby heat shields inspection
for loose or damaged components.
•Throttle system inspection for interference, binding
or for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
First Engine Oil Change After Every
40 000 km/25,000 Miles
•
Fuel system inspection for damage or leaks.
First Engine Oil Change After Every
80 000 km/50,000 Miles
•
Engine air cleaner filter replacement. SeeEngine
Air Cleaner/Filter on page 6-20.
•Automatic transmission fluid change (severe
service) for vehicles mainly driven in heavy
city traffic in hot weather, in hilly or mountainous
terrain, when frequently towing a trailer, or used
for taxi, police, or delivery service. SeeAutomatic
Transmission Fluid (4-Speed Transmission) on
page 6-21orAutomatic Transmission Fluid
(6-Speed Transmission) on page 6-24.
•All-wheel drive only: Transfer case fluid change
(severe service) for vehicles mainly driven when
frequently towing a trailer, or used for taxi, police, or
delivery service. Check vent hose at transfer case for
kinks and proper installation. Check to be sure vent
hose is unobstructed, clear, and free of debris.
During any maintenance, if a power washer is used
to clean mud and dirt from the underbody, care
should be taken to not directly spray the transfer
case output seals. High pressure water can
overcome the seals and contaminate the transfer
case fluid. Contaminated fluid will decrease the life
of the transfer case and should be replaced.
•Evaporative control system inspection. Check all
fuel and vapor lines and hoses for proper hook-up,
routing, and condition. Check that the purge valve, if
the vehicle has one, works properly. Replace as
needed.An Emission Control Service. The U.S.
Environmental Protection Agency or the California
Air Resources Board has determined that the failure
to perform this maintenance item will not nullify the
emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services
be performed at the indicated intervals and the
maintenance be recorded.
7-7

Maintenance Replacement Parts
If the vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
Replacement parts identified below by name, part number, or specification can be obtained by your dealer/retailer.
Part GM Part Number ACDelco Part Number
Engine Air Cleaner/Filter 15950115 A3097C
Engine Oil Filter
4.3L V6 25010792 PF47
4.8L V8, 5.3L V8, 6.0L V8 89017524 PF48
Spark Plugs
4.3L V6 12607234 41-993
4.8L V8, 5.3L V8, 6.0L V8 12621258 41-110
Wiper Blades — 22 in (56.0 cm) 25949887 —
7-14