Lighting Mechanisms (17.04)
Lighting (17.00)
May 2007 Workshop Manual 17-4-1
Lighting (17.00)
Lighting Mechanisms (17.04)
Headlamp Levelling (HID Only)
The ‘Automatic Dynamic He adlamp Levelling System’
consists of:
• An Automatic Dynamic Headla mp Levelling System ECU
• A level sensor for the front suspension
• A level sensor for the rear suspension
• A bi-polar stepper motor mounted in the housing of each headlamp
The Automatic Dynamic Headlamp Levelling System
prevents the dipped beam dazzling oncoming road traffic by
varying the angular position of the dipped (and main beam)
headlamp units relative to the position of the vehicles
suspension.
Static condition - Compensates for boot or occupant load
condition.
Dynamic condition - Compensates for suspension
movements due to acceleration and deceleration. The
sensitivity of the system is dependent on vehicle speed and
the rate of change of the vehicle speed.
High amplitude low frequency inputs such as those caused
by potholes are filtered out to desensitise the system in
constant speed situations.
17-04-001
Lighting Mechanisms (17.04)
Lighting (17.00)17-4-2 Workshop Manual May 2007
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-3
F26 20A Headlamp wash pump (HID Only)
F27 25A Spare
F28 10A Module - ABS/Key Reader and Steering angle sensors
F29 25A Spare
F30 5A Alternator battery sensing
F31 30A Heated front screen
F32 30A Wiper (slow)
F33 30A Wiper (fast)
F34 20A Heater Blower motor
F35 60A Cooling fan module
Central
Electronics
Module
Fusebox
Fuse/
RelayRatingFunction
F43 10A Multi media module display/Phone/GPS tuner/Media player
F44 10A Airbag module
F45 15A Accessory socket and illumination
F46 5A Driver Information/Master light switch/Glove box relay/Master lock switch Battery Off
switch/Boot release switch/Speaker-switch/
JBFB-R7/Centre console module/Bluetooth
module
F47 5A Interior lamps (front)/Seat switches/Fuel flap switch/glovebox switch/Rear power
illumination
F48 15A Windscreen wash pump
F49 10A Occupant detect (Driver and passenger seat)/Airbag module
F50
F51 10A Diagnostic connectors/Centre stack switches
F52 5A Start button
F53 10A Module - HID lighting
F54 10A Engine fuse box/Boot fuse box/Tyre pressure monitor module/Satellite navigation relay
F55
F56 10A Centre console module/Sounder module/
Hazard switch
F57 15A Diagnostic connectors/Brake pedal switch
F58 10A High beam (RH)
F59 10A High beam (LH)
F60 15A Drivers seat power (Heating)
F61 15A Passenger seat power (Heating)
F62 20A A/C module
F63 20A
F64 5A AM/FM receiver module/Traffic Monitoring Control module (TMC)
F65 5A Media player/Multi media module and display/Audio amplifier
F66 10A Centre console module/Infotainment control module
F67
F68
F69 5A BFB-R5
F70
F71
F72
F73
F74 15A Fuel pump
F75
F76
F77 15A Boot power socket
F78
F79 5A Reversing lamps/Module - Parking aid
F80 5A Battery ‘Off’ switch
F81 20A Ignition switch
F82 25A Passenger door module
F83 25A Driver door module
F84 25A Passenger seat power/Passenger seat switchpack
F85 25A Driver seat power/Driver seat switchpack
F86 5A Start button, Driver and passenger seats
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-6 Workshop Manual May 2007
Media Oriented System Transport
(MOST)
A fibre optic carries out a similar function to that of a wire in
that it transmits data signals. The differences being that
where a wire is made up of copper strands in an insulated
sleeve a fibre optic is a plasti c tube with a highly polished
reflective inside surface.
The fibre optic carries the data in the form of a pulse of light,
which is sent via an infrared transmitter and picked up at the
next component in the loop via an infrared receiver. The
light pulse is then converted to an electrical signal that is
used by that module or component.
The CAN sends signals around the vehicle where the
modules or components remove their specific signals. The
fibre optic is in a loop with the module components in that
loop, one fibre goes in and one fibre goes out. This is shown
below.
Connectors
There are 2 types of interconnect shown on the circuits.
Each connector is given a dedicated ‘C’ number. The
number after the dash is the pin number, also known as the
cavity number. The example below is C0582 that when
checked on the attached list refers to the CEM Connector
Cockpit 2 (C3).
The 1st type is shown for a connector t h a t is o n a m o d u l e o r
component with a mating harness connector attached to it.
The 2nd type is shown for a co nnector on a harness with the
mating connector on another ha rness. This is known as an
Inline . Again the above naming convention applies.
1FO
Fibre optic in harness
Fibre Optic
C0582 9
Connector C number
Connector pin / cavity number
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-9
In a correctly protected circuit, the fuse is placed ‘ Inline’
between the power source in this case the battery and the
lamp. If the lamp goes ‘short circuit’, a massive current will
begin to flow and the fuse will fail causing an open circuit.
The battery and wiring are protected from over current
damage.
Below is the fuse symbol as shown on the circuit diagrams.
The number above the fuse symbol is the fuse number;
allocated to this fuse. The number below the fuse symbol is
the rating.
Resistors
A resistor is an electronic component that by way of its
construction reduces the current flowing through it. A
resistors unit of measure is the Ohm.
The diagrams below show a resi stor and a variable resistor.
Variable Resistors
A variable resistor works in the same manner as a normal
resistor but the resistance values can fluctuate. The
construction of a variable resi stor depends upon its use and
environment.
One example is for the fuel tank level sensor. The tank full
level is 10 ohms and the tank empty level is 204 ohms, the
resistance will vary between 10 and 204 ohms depending on
how much fuel is in the tank.
Lamps
Below is the symbol for a light bulb, shown below the
symbol is the power of the bulb in watts.
Switches
There are numerous of types of switch, several of examples
are shown below.
Normally Open Switch
2 Position Switch
3 Position Switch
Motors and Pumps
The same symbol is used for a pump or a motor, the
description differentiates between them.
Pump
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-10 Workshop Manual May 2007
Motor
Diodes
The simplest way of describing a diode is ‘a non return
valve’. The current will flow through the diode from the
anode to the cathode, due to the construction of it though
current cannot come back. Diodes are used to reduce the
possibilities of ‘back feed’. This is where current comes
through the circuit the wrong way for one reason or another.
Below is the circuit symbol for a diode.
Light Emitting Diode (LED)
The light emitting diode (LED) works on the same principal
as the diode. The main difference is that in the
manufacturing process one of the materials is replaced by
another. This replacement mate rial has certain properties
that when a certain voltage passes through it glows.
Transistor
A transistor in simplistic term s is a switch with no moving
parts. The ‘switching’ is controlled by electronics and
currents etc. rather than a physical switch being operated.
Below is the circuit symbol for it. The example shown below
is one of the most common basic type used called a
‘Bipolar’.
Field Effect Transistor (FET)
A field effect transistor (FET) is, in simplistic
terms, a switch with no moving parts. The
‘switching’ is controlled by electronics and
currents etc. rather than a physical switch
being operated. The main difference
between this and the type of transistor shown above is this
one operates using a magnetic field.
Earth / Ground
For an electrical current to ‘flow’ around a circuit it has to
start from a power source and go to an earth / ground. If
there are any breaks in this circ uit then current will not flow,
this is called an ‘Open circuit’
There are 2 types of earth, Signal Earth and Chassis Earth,
these are referred to sometimes as a Quiet Earth and Noisy
Earth respectively.
Some sensors for example specify a Signal / Quiet Earth.
While components such as pumps and motors can have a
Chassis / Noisy Earth. The reason behind this is that pumps,
motors and the like can generate ‘electrical noise’ by the
way of their operation. Some of this ‘electrical noise can be
transferred through wires, it is this ‘electrical noise’ that can
have an adverse effect on sensor signals and affect the
control readings.
Keeping Signal / Quiet and Chassis / Noisy
earths separate reduces th e effect of ‘electrical
noise’ being transferred from component to
component.
This symbol is a standard symbol for earths.
On the circuit diagrams some earths are shown as eyelets
with the description of Earth-**** next to it, the earths also
comply with the 4 digit C number. An example of this is
shown below.
=Anode Cathode
Anode Cathode
LED Colour
Arrow Symbol
indicating light
emission
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-18 Workshop Manual May 2007
29. Remove harness/pipe retaining clips (x3) LH side (see
Fig. 14).
30. Cut cable tie securing valve to bracket (see Fig. 15).
31. Release valve from support bracket, the bracket may need bending slightly. 32. Disconnect multip
lug (see Fig. 16).
33. Cut cable ties securing pipe s to cylinder.
34. Release clips securing hall effect sensors to cylinder, disconnect sensors and remove cylinder (see Fig. 17).
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-21
10. Move tonneau well liner ar ound lower cylinder fixing
and motor casing and secure velcro
11. Install trim clip and positi on tonneau lining stiffening
rod.
12. Install Hall sensors and secure with clips.
13. Secure pipes/wires to cylinder with cable ties.
14. Connect multiplug.
15. Install valve to support bracket, reposition bracket.
16. Install cable tie securing valve to bracket. Ensure no pipes or wiring will foul roof mechanism.
17. Install harness/pipe retaining clips (x9) behind ROPS units.
18. Install harness/pipe re taining clips LH (x2).
19. Install harness/pipe re taining clips RH (x3).
20. Feed harness into passenger compartment and connect multiplugs (LH).
21. Feed harness into passenger compartment, connect multiplugs and secure to body (RH).
22. Connect multiplug (RH).
23. Connect HRW multiplug.
24. Attach pipes to guide string, feed harness through roof frame and remove string.
25. Position Hall sensors to cyli nder and secure with clips.
26. Secure pipes and wires to cylinder with cable ties
27. Install p-clips and strap to harness and secure to frame with screws.
28. Install harness under keeper plate, install and tighten screws
29. Install new clips securi ng pipes to roof frame.
30. Install lower cover.
31. Attach pipes to guide string, feed harness through roof frame and remove string.
32. Position Hall sensors to cyli nder and secure with clips.
33. Secure pipes and wires to cylinder with cable tie.
34. Install new clips securi ng pipes to roof frame.
35. Attach pipes to guide string, feed harness through roof frame and remove string.
36. Position Hall sensors to cyli nder and secure with clips.
37. Secure pipes and wires to cylinder with cable tie.
38. Install new clips securi ng pipes to roof frame.
39. Connect battery.
40. Install Quarter trim LH (see Workshop Manual procedure 01.05.CS Panel Assembly - Quarter Trim
Lower - LH - Renew).
41. Install Quarter trim RH (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter Trim
Lower - RH - Renew).
42. Restore roof and tonneau to original positionTransaxle Harness-Renew
Removal
1. Remove RH Wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
2. Remove rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
3. Disconnect transaxle multiplug from body harness.
4. Release harness from RH wheel arch (clips x2).
5. Disconnect LH and RH pad wear sensor multiplug (X2).
6. Disconnect load le vel sensor multiplug.
7. Disconnect LH and RH AB S sensor multiplugs (x2)
8. Disconnect reverse light switch and release harness from transaxle (clips x2).
9. Release harness clips (x23) from subframe and toe control arms.
Installation
1. Secure harness clips (x23) to subframe and toe control arms.
2. Connect reverse light swit ch multiplug and secure
harness clips (x2) to transaxle.
3. Connect ABS sensors
4. Connect load level sensor.
5. Connect pad wear sensor multiplugs.
6. Connect transaxle multiplug and secure harness to wheel arch.
7. Install rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
8. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first an d reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.