2010 ASTON MARTIN V8 VANTAGE ABS

Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-37
Rear Bumper Harness-Renew
Removal
1. Remove rear bumper (see Workshop Manual procedure 01.19.BA Cover Assembly - Rear Bumper - Renew).
2. Disconnect harness multiplu gs (x2) in RH wheel arch.
3. Disconnect multiplugs (x2), PDC sensors.
4. Disconnect multiplug from vacuum pump.
5. Disconnect multiplug from shift transfer retro control pdl rod.
6. Release clips (x8) securing harness to LH wheel arch.
7. Release clip securing harness to evaporative emission control module bracket.
8. Disconnect multiplug from evaporative emission control
module.
9. Disconnect multiplug from siren control module.
10. Remove bumper harness.
Installation
1. Position bumper harness to body.
2. Secure harness clips (x8) in LH wheel arch.
3. Connect multiplug to evaporative emission control module.
4. Secure harness clip to ev aporative emission control
module bracket.
5. Connect multiplug to siren control module.
6. Connect multiplug to shift transfer retro control pdl rod.
7. Connect multiplug to vacuum pump.
8. Connect harness multiplugs in RH wheel arch.
9. Connect multiplugs (x2), PDC sensors.
10. Install rear bumper (see Workshop Manual procedure 01.19.BA Cover Assembly - Rear Bumper - Renew).
Transaxle Harness-Renew
Removal
1. Remove RH Wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
2. Remove rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
3. Disconnect transaxle multiplug from body harness.
4. Release harness from RH wheel arch (clips x2).
5. Disconnect LH and RH pad wear sensor multiplug (X2).
6. Disconnect load le vel sensor multiplug.
7. Disconnect LH AND RH AB S sensor multiplugs (x2)
8. Disconnect reverse light switch and release harness from transaxle (clips x2).
9. Release harness clips (x23) from subframe and toe control arms.
Installation
1. Secure harness clips (x23) to subframe and toe control arms.
2. Connect reverse light swit ch multiplug and secure
harness clips (x2) to transaxle.
3. Connect ABS sensors
4. Connect load level sensor.
5. Connect pad wear sensor multiplugs.
6. Connect transaxle multiplug and secure harness to wheel arch.
7. Install rear undertray (see Workshop Manual procedure 01.02.PB Undertray - Rear - Renew).
8. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
Repair Operation Time (ROT)
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
Warning
Always connect the battery ea rth (- ve) terminal last.
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first an d reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.

Vehicle Control System (18.08)
Electric Distribution/Electronic Control (18.00)
18-2-2 Workshop Manual May 2007
Module Locations
1A Central Electronic Module (CEM) LH D15BInstrument Cluster Module LHD
1B Central Electronic Module (CEM) RH D 16 Navigation Display Module RHD/LHD
2A Driver’s Door Module RHD 17 Yaw Rate Sensor Module RHD/LHD
2B Driver’s Door Module LHD 1 8Restraint Module RHD/LHD
3A Passenger Door Module LHD 19 AM/FM Tuner Module RHD/LHD
3B Passenger Door Module RHD 20 Traffic Messaging Channel (TMC) Module RHD/
LHD
4 Fuel Pump Module RHD/LHD 21 GPS Tuner Module RHD/LHD
5 Parking Aid Module RHD/LHD 22 Amplifier Module RHD/LHD
6 Remote Key Entry Module RHD/LH D23Amplifier Module RHD/LHD
7 Security Microwave RHD/LHD 24A Powe rtrain Control Module (PCM) LHD
8A Tyre Pressure Monitor Module LHD 24B Powertrain Control Module (PCM) RHD
8B Tyre Pressure Monitor Module RHD 25A Telephone (GSM) Module LHD
9Multi-media Module (MMM) RHD/LHD 25B Teleph one (GSM) Module RHD
10 ABS/Traction Control/Dy namic Stability Control
(DSC) Module RHD/LHD 26A Telephone (Bluetooth) Module LHD
11 Tracker Module RHD Only 26B Tel ephone (Bluetooth) Module RHD
12 Fan Module RHD/LHD 27A High Intensity Discharge (HID) Module LHD
13 HVAC Module RHD/LHD 27B High Intensity Discharge (HID) Module RHD
14 Infotainment Control Module RHD/ LHD 28 Centre Console Module (CCM)
15A Instrument Cluster Module RHD

Electronics Training Programme
INPUTS
The Bluetooth system relies on a number of signals it receives either from the car (via hard wiring) or
the users phone (via wireless Bluetooth communication network).

The Bluetooth system will only function if the us ers mobile phone has Bluetooth enabled and it is
‘paired’ to the car. For more information refer to the user’s guide for your mobile phone.

V8 Vantage Power Supplies
Description Supplied From Source Protection
Wakeup signal Central Electronic Module Comfort Relay F68 (5 Amp)
Power supply 1 Central Electronic Module Interior Lights Relay F46 (5Amp)
Power supply 2 Central Electronic Module Interior Lights Relay F46 (5Amp)

DB9 Power Supplies
Description Supplied From Source Protection
Wakeup signal Central Electronic Module Comfort Relay F69 (5 Amp)
Power supply 1 Central Electronic Module Interior Lights Relay F46 (5Amp)
Power supply 2 Central Electronic Module Interior Lights Relay F46 (5Amp)

V8 Vantage Signal Inputs
Input Description Signal Characteristic
MIC In Input signal from microphone Varying current signal direct from microphone
Keypad Steering wheel controls input Variable resistance to earth signal

DB9 Signal Inputs
Input Description Signal Characteristic
MIC In + Input signal from microphone Varying current signal supplied via amplifier
MIC In - Input signal from microphone Varying current signal supplied via amplifier
Keypad Steering wheel controls inpu t Variable resistance to earth

Screens
Some of the signals in and out of the Bluetooth modu le require screening to avoid interference being
picked up. A signal screen is a single wire running along side t he signal wire(s) which will absorb
electro magnetic interference (EMI).

The Bluetooth module on the V8 Vantage features only one screen so as to protect the signal from the
microphone. This screen wire is simply an earth but it is also used as a datum from which to reference
the microphone signal.

The Bluetooth module used on DB9’s features two screens. One is as on the V8 Vantage but is used
only as a screen (because the microphone signal from the amplifie r has two signal wires) and no
datum is required. The second screen on the module is used to screen the ‘Lineout’ signals to the
amplifier. As with the microphone scr een this wire is connected to earth.

15

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 27 of 43

Comprehensive Component Monitor - Engine

General Inputs

Analog inputs such as Ambient Air Temperature (P0072, P0073), Intake Air Temperature (P0112, P0113),
Engine Coolant Temperature (P0117, P0118), Cylinder Head Temperature (P1289, P1290), Mass Air Flow
(P0102, P0103) and Manifold Absolute Pressure (P0107, P0108) are checked for opens, shorts, or out-of-
range values by monitoring the analog -to-digital (A/D) input voltage.

Analog Sensor Check Operation:
DTCs P0072, P0073, P0112, P0113, P0117, P0118, P0102, P0103, P0107, P0108,
P1289, P1290
Monitor execution continuous
Monitor Sequence none
Monitoring Duration 5 seconds to register a malfunction

Typical analog sensor check malfunction thresholds:
Voltage < 0.20 volts or voltage > 4.80 volts

On Vehicles fitted with Cylinder Head Temperature (CHT ) Sensors, 'Fail Safe Cooling' can be applied if
the cylinder head temperature is too high. The P1299 DTC will be set under these conditions.

Loss of Keep Alive Memory (KAM) power (a separate wire feeding the PCM) results in a P1633 DTC and
immediate MIL illumination.

Loss or corruption of the Vehicle Identification (VID) Block in the PCM results in a P1639 DTC and
immediate MIL illumination.


Ignition

Electronic Ignition systems (Electronic Distributorless Ignition System - EDIS or Coil on Plug - COP)
systems are used on all applications.

The EDIS system, located in the PCM, processes the 36 (or 40) tooth crankshaft position signal to
generate a low data rate PIP signal to control a 4 or 6 terminal 'double-ended' coil pack. The 'double ended'
coils fire a pair of spark plugs simultaneously - one is on its compression stroke, the other on its exhaust
stroke. The COP system also uses the EDIS system in the same way as described above, however each
sparkplug has it’s own coil which is fired only once on the compression stroke.

The ignition system is checked by monitoring three ignition signals during normal vehicle operation:

Profile Ignition Pickup (CKP, commonly known as PIP), the timing reference signal derived from the crankshaft 36-tooth wheel and processed by the EDIS system. PIP is a 50% duty cycle, square
wave signal that has a rising edge at 10 ° BTDC.

Camshaft IDentification (CMP, commonly known at CID), a signal derived from the camshaft to identify the #1 cylinder

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 37 of 43

Glossary of Terms

A/D Analogue to Digital
ASM Auto Shift Manul
BTDC Before Top Dead Centre
CALID CALibration IDentification
CD4E Automatic Transmission for Intermediate size Family saloon.
CID Camshaft Identification.
CKP Crankshaft Position
CMP Camshaft Position
COP Coil on Plug
CPC Camshaft Position Control
CVN Calibration Verification Number
DPFE Delta Pressure Feedback
DTC Diagnostic Trouble Code
ECT Engine Coolant Temperature
EDIS Electronic Distributorless Ignition System
EGR Exhaust Gas Re-circulation.
EOBD European On Bard Diagnostics
EPC Electronic Pressure Control
ETC Electronic Throttle Control
ETM Electronic Throttle Monitor
EVR Electronic Vacuum Regulator
EWMA Exponentially Weighted Moving Average
FMEM Failure Mode and Effects Management
FN Automatic Transmission for Medium size Family Saloon
FWD Front Wheel Drive
HDR High Data Rate
HO2S Heated Oxygen Sensor.
IAC Idle Air Control
IDM Ignition Diagnostic Monitor
IMRC Inlet Manifold Runner Control
IPC Independent Plausibility Checker
KAM Keep Alive Memory
LDR Low Data Rate
LTFT Long Term Fuel Trim
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OSS Output Shaft Speed
PCM Powertrain Control Module
PIP Profile Ignition Pickup
RWD Rear Wheel Drive
SAE Society of Automotive Engineers
SAIR Secondary AIR
SCV Swirl Control Valve
STFT Short Term Fuel Trim
TCC Torque Converter Clutch
TCIL Transmission Control Indicator Lamp
TP Throttle Position
TPPC Throttle Plate Position Controller
TRS Transmission Range Sensor
TSS Turbine Shaft Speed
VID Vehicle IDentification
VIN Vehicle Identification No.
VQZ VQuizzer
VMV Vapour Management Valve

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 39 of 43

MIL Code List

MIL Code Description
X P0070 Ambient Air Temperature (AAT) Sensor out of range
X P0106 Manifold Absolute Pressure (MAP) / Barometric Sensor Range/Performance Fault
X P0107 Manifold Absolute Pressure (MAP) / Barometric Sensor Circuit Low Input
X P0108 Manifold Absolute Pressure (MAP) / Barometric Sensor Circuit High Input
P0109 Manifold Absolute Pressure (MAP) / Barometric Sensor Intermittent
X P0112 Intake Air Temperature (IAT) Circuit Low Input
X P0113 Intake Air Temperature (IAT) Circuit High Input
X P0116 Engine Coolant Temperature (ECT) Circuit Range/Performance Fault
X P0117 Engine Coolant Temperature (ECT) Circuit Low Input
X P0118 Engine Coolant Temperature (ECT) Circuit High Input
P0121 Throttle position sensor A circuit Range/Performance
P0122 Throttle position sensor A circuit Low Input
P0123 Throttle position sensor A circuit High Input
P0124 Throttle position sensor A circuit Intermittent
P0125 Insufficient coolant temperature for closed loop fuel control
X P0131 Heated Oxygen Sensor (Bank 1, Sensor 1) Low Voltage
X P0132 Heated Oxygen Sensor (Bank 1, Sensor 1) High Voltage
X P0133 Heated Oxygen Sensor (Ba nk 1, Sensor 1) Slow Response
X P0135 Heated Oxygen Sensor (Bank 1, Sensor 1) Heater Circuit Malfunction
X P0136 Heated Oxygen Sensor (Bank 1, Sensor 2) Lack Of Switching
X P0138 Heated Oxygen Sensor (Bank 1, Sensor 2) High Voltage
X P0141 Heated Oxygen Sensor (Bank 1, Sensor 2) Heater Circuit Malfunction
X P0171 System Too Lean [Bank 1]
X P0172 System Too Rich [Bank 1]
X P0201 Cylinder #1 Injector Circuit Malfunction
X P0202 Cylinder #2 Injector Circuit Malfunction
X P0203 Cylinder #3 Injector Circuit Malfunction
X P0204 Cylinder #4 Injector Circuit Malfunction
P0221 Throttle position sensor B circuit range/performance
P0222 Throttle position sensor B circuit low input
P0223 Throttle position sensor B circuit high input
P0224 Throttle position sensor B circuit intermittent
P0230 Fuel Pump Primary Circuit Fault
P0231 Fuel Pump Secondary Circuit Low Fault
P0232 Fuel Pump Secondary Circuit High Fault
P0298 Engine Oil Over-temperature Condition
X P0300 Random Cylinder Misfire Detected
X P0301 Cylinder #1 Misfire Detected
X P0302 Cylinder #2 Misfire Detected
X P0303 Cylinder #3 Misfire Detected
X P0304 Cylinder #4 Misfire Detected
X P0305 Cylinder #5 Misfire Detected
X P0306 Cylinder #6 Misfire Detected
X P0307 Cylinder #7 Misfire Detected
X P0308 Cylinder #8 Misfire Detected
X P0309 Cylinder #9 Misfire Detected

Aston Martin V8 Vantage 2009 MY EOBD DocumentationAston Martin/Ford Confidential
Component/ System Fault Code Monitor Strategy
Description Malfunction Criteria Threshold Parameter Secondary Parameters Entry Parameters Time Required DTC
StorageMIL Illumin-
ation
Error between inferred
manifold pressure and
measure manifold
pressure >26.75kPa (7.899"Hg) Engine speed
>600rpm
<8000rpm
Time with fault >1.25 seconds Throttle position sensor
TPS OK (P0122/0123)
Throttle position in range >0cnts (0volts) <1023cnts (4.99volts)
Engine not in transient
load condition <0.39*100
Manifold pressure sensor
OK (P0107/0108)
Sensor signal voltage < 0.04 volts 4.64kPa(1.37"Hg)
Fault filter routine > 5.0 sec
Sensor signal voltage > 4.9 volts 114kPa(33.66"Hg)
Fault filter routine > 5.0 sec
Barometric pressure
below manifold pressure (BP-2.9kPa
[0.859"Hg]) sensor OK (P2228/2229)
Time with fault >8 secondsManifold pressure sensor
OK (P0106/0107/0108)
Sensor signal voltage <2.3 volts 55.13kPa(16.28"Hg)
Fault filter routine > 5.0 sec
Sensor signal voltage >4.9 volts 107.28kPa (31.68"Hg)
Fault filter routine > 5.0 sec
Sensor input < 0.2 volts 134.3degC
(273.7degF)
Time with sensor input out
of range > 5.0 sec
Sensor input > 4.9 volts
-40.7degC(-41.3F)
Time with sensor input out
of range > 5.0 sec
Air Charge Temperature
stuck + / - 16.6degC
(30degf) from ECT IAT_RAT_THRES soak > 360 min,
ECT >-31.6degC (-25F)Once per drive
cycle
Vehicle speed ROA check VSPD > 12.5 mph time > 5.5 secs once per drive
cycle / <30 mins
Vehicle Speed >12.5 mph
Time above min speed >5 seconds
Change in IAT <2.2degC (4degF)
Number of failure events >2
Sensor signal voltage > 4.9 volts -40.7degC(-
41.25degF)
Fault filter routine > 5.0 sec
Sensor signal voltage < 0.13 volts 150.4degC (302.75degF)
Fault filter routine > 5.0 sec Engine off soak time >360 minutes
IAT sensor OK
(P0112/0113)
Sensor input < 0.2 volts 134.27degC
(273.7degF)
Time with sensor input out
of range > 5.0 sec
Sensor input > 4.9 volts
-40.7degC (-41.3degF)
Time with sensor input out
of range > 5.0 sec
EOT error vs model > +/-38degC (100degF)
Time with fault >30seconds
Sensor input < 0.2 volts 136.8degC
(273.7degF)
Time with sensor input out
of range > 5.0 sec
Sensor input > 4.9 volts
-40.7degC (-41.3degF)
Time with sensor input out
of range > 5.0 sec
Engine coolant temp 110 deg C (> 230 deg F)Continuous time with
engine off prior to start > 360 min
Time with high sensor
signal > 30 sec
ECT at start differs from
IAT at start >28 deg C
(> 50 deg F)
Catalyst, Misfire, Fuel
Rationality check, Engine-Off
timer inoperative ECT at startup cooler than
ECT at previous keyoffError>= 27.8degC (50
degF)ECT at previous keyoff
was hot >32.3degC (90degF)
Soak timer value at startup < 0.5 * 60 sec (Timer indicates that short
soak has occurred)
IAT Sensor Input
P0111IAT Absurdity >FNIA_RAT_OOR
IAT Rationality check
Footnote a) Footnote c)
IAT>Threshold
Footnote c)
Footnote c)
Footnote b)
Once per driving
cycle
Footnote a)
Footnote a)
Footnote a)
Footnote c)
Footnote a)
Footnote a)
>< +/- 26degC
(80degF)
Continuous
Battery Voltage
ECT Sensor Input
Engine-Off (Soak)
Timer Rationality
Test P0606
Once per driving
cycle
Range check
11< Voltage <18
Continuous
P0116 Rationality check (Stuck high) Battery Voltage
P0117 (Low)
P0118 (High) Range check 11< Voltage <18
Battery Voltage 11< Voltage <18 Continuous
P0197 (Low)
P0198 (High) Range check
Range check
EOT Sensor Input
P0196 Rationality
P0112 (Low)
P0113 (High)
Range check
Range check
MATF Sensor Input P009A Rationality Check - error between manifold
temperature and IAT after
long soak Footnote a) Footnote c)
P0106
(Rationality) Rationality Check
Manifold Pressure
Input
P0108 (High) Range check Continuous
Battery Voltage 11< Voltage <18
P0107 (Low) Range check
Barometric Pressure
Input P2228 (Low)
P2229 (High)Range check
Range check
P0069
(Rationality)
Rationality Check
Battery Voltage11< Voltage <18
Battery Voltage 11< Voltage <18 Footnote c)
Footnote a)
Continuous Footnote a) Footnote c)
Footnote c)Footnote c)
Footnote a)
Continuous
Continuous
Manifold temperature - IAT
P0097 (High)
P0098 (Low)
Range check
Range check
10

Aston Martin V8 Vantage2009MY OBDII Documentation 4.7L Aston Martin Confidential
Component P CodesMalfunction Strategy
Description Malfunction Criteria
(Fault) Fault condition
(Internal labels) Threshold Value
(Fault condition) Entry conditions Entry conditions values Filter Time to
log DTCClutch position sensor P173B S1/ S2 wire short
circuit to battery or open circuit Clutch position sensor -
Secondary Circuit high The asic UH05 inside the TCU
detects the fault and communicate it to the uP
Output Voltage > th_high th_high = 4,5V (Key ON) AND NOT
(cranking) AND
VSupply inside prope
r
range VSupply range = 7V-24.5V 50ms
Clutch position sensor P0805 Short circuit between
P1 and P2 or short
circuit between S1 and S2 Clutch position sensor - Primary
Secondary short circuit The clutch position signal is a fixed
value (around 2.5 V)
See annexed Chart 2 th_1= 5 km/h
th_2= 2000 bit
timeout_1=100ms timeout_2=50ms (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 50ms
Hydraulic
pressure sensor P0935 Hydraulic pressure
sensor short to GND or open circuit Hydraulic pressure signal circuit
high Output Voltage < th_low th_low = 0,39V (Key ON) AND NOT
(cranking) AND
VSupply inside proper VSupply range = 7V-24.5V 500ms
Hydraulic
pressure sensor P0934 Hydraulic pressure
sensor short to battery Hydraulic pressure signal circuit
low Output Voltage > th_high th_high = 4,79V (Key ON) AND NOT
(cranking) AND
VSupply inside proper VSupply range = 7V-24.5V 500ms
Hydraulic
pressure sensor P0932 Internal Sensor
Damage or open
circuit on the ground sensor wire Hydraulic pressure signal wrong
value Wrong constant pressure value
detected through a correlation
between the pressure variation and an estimation of the oil flow (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 500ms
Kl.30 Power Supply P1794 Open circuit or broken
fuse on TCU supply Kl.30 Power Supply open circuit Power Supply < V_th
V_th = 3V (Key ON) AND NOT
(cranking) 500ms
External sensors power supply or sensor ground P0641 Failure of the sensor
power voltage supply External sensors power supply
or sensor ground open circuit or short circuit V_Sensor_Supply inside proper
range V_Sensor_Supply range
= 4V-5V (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 2500ms
Engine speed from CAN U0401 Internal Problem on
Engine Control System Engine ECU: Engine speed fro
m
CAN. Signal not valid
CAN engine sp = inv_th inv_th = FFFFh NOT (Cranking) AND
(ECU ON since t_on)t_on = 200 ms 1000ms
Engine speed from CAN U1900 Internal Problem on
Engine Control System Engine ECU: Engine speed fro
m
CAN. Signal absent (wrong zero
rpm signal) (CAN engine sp = 0) AND (Engine
ON) Engine ON 1000ms
Engine speed from CAN U1920 Internal Problem on
Engine Control System Engine ECU: Engine speed fro
m
CAN. Signal wrong
(CAN engine speed different form
Clutch speed) AND (CAN engine
speed different from Driveline speed x gear ratio) Seed tollerance=
500rpm (Engine ON) AND
(clutch closed) AND (gear engaged) 1000ms
ASM OBD
228/04/2008