Page 939 of 947
Service Bulletin SB-17-0298
February 2009 Page 2 of 5
Figure 2
1
SB0298-03
Figure 3
6. Attach an airline that has dry air, without oil to
the battery vent tube (refer to Figure 4)
CAUTION: MAKE SURE THAT THE
AIRLINE PRESSURE IS 2 BAR
OR LESS. IF YOU DO NOT,
DAMAGE TO THE HEADLAMP
CAN OCCUR.
Figure 4
7. Make sure that the opposite end of the vent tube has
not moved inside the headlamp. If necessary, adjust its
position.
8. Blow air through the headlamp until you can see no condensation remaining on the lens.
9. Let the air flow for 20 minutes more.
10. Remove the vent tube from the headlamp then do st eps 11 to 13 that follow quickly before more moisture
can get into the headlamp.
11. Remove the cover for the main-beam bulb.
12. Install two silica gel bags into the headlamp at
the positions shown in Figure 5.
Figure 5
13. Install the two bulb covers. Make sure that the covers are fully installed correctly.
Page 941 of 947
Service Bulletin SB-17-0298
February 2009 Page 4 of 5
7. Attach an airline that has dry air, without oil to
the battery vent tube (refer to Figure 9)
CAUTION: MAKE SURE THAT THE
AIRLINE PRESSURE IS 2 BAR
OR LESS. IF YOU DO NOT,
DAMAGE TO THE HEADLAMP
CAN OCCUR.
Figure 9
8. Blow air through the headlamp until you can see no condensation on the lens.
9. Let the air flow for 20 minutes more.
10. Remove the vent tube from the headlamp then do steps 11 and 12 that follow quickly before more
moisture can get into the headlamp.
11. Install two silica gel bags into the headlamp
(refer to Figure 10 – right headlamp shown).
Figure 10
12. Install the bulb cover.
13. Install and tighten the two screws that attach the bulb cover.
14. Install the headlamp access panel and turn the quarter turn fastener to attach it.
15. Lower the vehicle.
16. Adjust the steering to the centre.
Part Data
Description Part Number Quantity
25g Silica Gel Bag (2 each pa ck) 9G43-37-11095-PK 2 per headlamp
Battery Vent Tube 1R12-372635-AA 1
Page 945 of 947
Service Bulletin SB0286V2
December 2009 Page 3 of 5
Note: The location of the water leak can be difficult to find.
9. Install a battery vent tube (part number 1R12-
372635-AA) onto an airline that has dry air,
without oil (Refer to the example in Figure 4).
Figure 4
10. Push the vent tube into the lamp unit in the
direction of the condensation (Refer to
Figure 5).
Figure 5
Note: If the condensation is at the two ends of the la mp unit, move the vent tube around as necessary.
11. Blow air into the unit until all of the condensati on has been dried out (approximately 6 - 10 minutes).
Note: At this time it is possible that water can come out of the cracked or damaged area to show the
location of the damage.
Note: When the electrical connector is disconnected from the lamp unit, the unit is not sealed. Air and
water can go through the electrical terminal. Make sure that all water has gone from both the lamp
and the connector.
12. When the lamp is dry, examine it for marks inside. Install a new lamp if there are marks inside.
CAUTION: DO NOT GET ADHESIVE ON THE LAMP LENS IN THE STEPS THAT FOLLOW. ADHESIVE
CAN DAMAGE THE SURFACE OF THE LAMP LENS.
13. Dry the damaged area with an airline.
14. Degrease the damaged area.
15. Use cyanoacrylate adhesive to seal all small cracks fo und and make sure that you fully seal the crack. For
larger holes use an applicab le 2-part epoxy adhesive.
16. Clean the area around the drilled hole with applicable alcohol cleaner and cloth.
