Page 54 of 947

Interior Trim (01.05)
Body System (01.00)1-4-12 Workshop Manual Issue 5, January 2010
7. Install LH front centre carpet.
8. Install RH rear centre (e nsure end tucked into heel
board) and seat runner carpets.
9. Install LH quarter panel assembly (see Workshop Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
10. Install RH quarter pane l assembly (see Workshop
Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
11. Install passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
12. Install drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
13. Install handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
Side Carpet Kit (LHD) - Renew
Removal
1. Remove handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
2. Remove passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH -
Remove for Access and Refit).
3. Remove drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
4. Remove LH quarter panel assembly (see Workshop Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
5. Remove RH quarter panel assembly (see Workshop Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
6. Pull back LH front centre ca rpet for access (press stud
x1) (see Figure 1). 7. Remove LH rear centre (press stud x2) and seat runner
carpets for access (see Figure 2).
8. Remove scuff plate (screws x4).
9. Remove LH sill carpet, pull from around footrest, handbrake lever and A-post trim (see Figure 3).
10. Remove LH tunnel carpet, pull from under centre console.
Repair Operation Time (ROT)
A0105351
Figure 1
Figure 2
Figure 3
A0105352
A0105351
Page 55 of 947

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-13
11. Pull back RH front centre carpet for access (see Figure
4).
12. Remove RH rear centre (pre ss stud x2) and seat runner
carpets for access (see Figure 5).
13. Remove RH sill carpet, pull from around A-post trim
(see Figure 6). 14. Remove RH tunnel carpet, pull from under centre
console (see Figure 7).
Installation
1. Install LH sill carpet around footrest, handbrake lever and A-post trim.
2. Install LH tunnel carpet, push under centre console.
3. Install scuff plate (screws x4).
4. Install LH front centre carpet (ensure good fit around pedals).
5. Install LH rear centre (ensure end tucked into sub woofer) and seat runner carpets.
6. Install RH sill carpet, ensu re fit around A-post trim.
7. Install RH tunnel carpet, push under centre console.
8. Install RH front centre carpet.
9. Install RH rear centre (ensure end tucked into heel board) and seat runner carpets.
10. Install LH quarter pane l assembly (see Workshop
Manual procedure 01.05.CM Panel Assembly - Quarter
- LH - Remove for Access and Refit).
11. Install RH quarter panel assembly (see Workshop
Manual procedure 01.05.CL Panel Assembly - Quarter -
RH - Remove for Access and Refit).
12. Install passenger seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
13. Install drivers seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
14. Install handbrake gaiter (see Workshop Manual procedure 01.05.DK Gaiter - Handbrake - Renew).
Figure 4
Figure 5
Figure 6
A0105355
A0105353
A0105356
Figure 7
A0105357
Page 56 of 947

Interior Trim (01.05)
Body System (01.00)1-4-14 Workshop Manual Issue 5, January 2010
Top Rear Console Finisher Panel
Assembly - Renew (Roadster Only)
Removal
1. Remove Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
2. Remove Console panel assembly rear LH (see Workshop Manual procedure 01.12.DE Console Panel Assembly -
Rear - Roadster - LH - Renew).
3. Remove Console panel assembly rear RH (see
Workshop Manual procedure 01.12.DF Console Panel
Assembly - Rear Roadster - RH - Renew).
4. Remove screws (x2), collect washers and remove trim.
Installation
1. Install trim, washers and screws.
2. Install Console panel assemb ly rear RH (see Workshop
Manual procedure 01.12.DF Console Panel Assembly -
Rear Roadster - RH - Renew).
3. Install Console panel assemb ly rear LH (see Workshop
Manual procedure 01.12.DE Console Panel Assembly -
Rear - Roadster - LH - Renew).
4. Install Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
RH/LH Bodyside Rear Trim Panel
Assembly - Renew
(Roadster Only)
Removal
1. Remove Quarter panel trim (see Workshop Manual procedure 01.05.CR/01.05.CS Panel Assembly -
Quarter Trim Lower - RH/LH - Renew).
2. Remove Wind stop hook (see Workshop Manual procedure 01.05.CZ Hook - Windstop - Renew). 3. Remove nut securing body
side trim to console panel
(see Figure 1).
4. Remove nuts securing trim to ROPS bracket (see Figure 2).
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Figure 1
Figure 2
Page 57 of 947

Interior Trim (01.05)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-4-15
5. Remove bolt securing trim to B-post (see Figure 3).
6. Release fir tree clip and remove trim.
Installation
1. Install trim and secure fir tree clip.
2. Install bolt securing trim to B-post.
3. Install nut securing trim to Roll Over Protection System
(ROPS) bracket.
4. Install nut securing body side trim to console panel.
5. Install Wind stop hook (see Workshop Manual procedure 01.05.CZ Hook - Windstop - Renew).
6. Install Quarter panel trim (see Workshop Manual procedure 01.05.CR/01.05.CS Panel Assembly -
Quarter Trim Lowe r - RH/LH - Renew).
Tonneau to Body Weatherstrip Assembly
- Renew (Roadster Only)
Removal
1. Remove panel assembly body side LH (see Workshop
Manual procedure 01.05.DY Panel Assembly - Bodyside
Trim - Rear - LH - Renew).
2. Remove panel assembly body side RH (see Workshop Manual procedure 01.05.DX Panel Assembly - Bodyside
Trim - Rear - RH - Renew).
3. Mark fitted position of se al on B-post (both sides). 4. Remove nuts (x2) from seal retaining bar and remove
bar (both sides) (see Figure 1).
5. Remove retaining clip from B-post (both sides) (see Figure 2).
6. Remove margin seal retaining clip from B-post (both sides).
Figure 3
Repair Operation Time (ROT)
Figure 1
Figure 2
Page 86 of 947

Glass, Frame and Mechanism (01.11)
Body System (01.00)1-8-6 Workshop Manual May 2007
Quarter Window Glass - Renew
Removal
1. Partially remove door aperture seal.
2. Protect external body work and internal trim adjacent to glass.
3. Remove the lower finisher around the fixed quarter
glass. Pull items 1, 2 and 3 and slide item 4 (see Fig 2).
4. Place suitable covers over trim and bodywork. 5. Make hole in sealer and assemble cutting knife.
6. Cut out glass and remove (see Figure 3).
7. Remove sealer from aperture.
Installation
1. Clean and polish glass.
2. Apply etch primer around aperture.
3. Assemble applicator.
4. Apply sealer to glass.
5. Position glass in aperture and lightly press glass to sealer.
6. Remove all protective covers and tape.
7. Install the lower finisher around the fixed quarter glass.
8. Install door aperture seal.
9. Check for leaks.
Passenger Window Lift Switch - Renew
Removal
1. Remove door trim board (see Workshop Manual
procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
Repair Operation Time (ROT)
WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Figure 3
WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time
ItemCode
Passenger Window Lift-Renew 01.11.FA
Page 117 of 947

Instrument Panel (IP) (01.12)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-9-29
29. Install and tighten the screw that attaches the left side rear bulkhead cover to the body.
C-01-12-DA-22
30. Install the left side infill panel.
C-01-12-DA-24
31. Remove the special tool from the operating ram on the tonneau cover.
C-01-12-DA-21
32. Fully close the tonneau cover.
33. Connect the battery.
34. Operate the front seats to their initial positions.
RH/LH Lower Quarter Panel Assembly -
Renew (Roadster Only)
Removal
1. Remove wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
2. Remove panel centre (see Workshop Manual procedure 01.05.FR/01.05.FS Panel Assembly - Centre - Rear
Bulkhead - LH/RH - Renew).
3. Remove speaker grille (see Workshop Manual procedure 01.05.CP/01.05.CN Grille - Speaker Rear
Quarter - LH/RH - Renew).
4. Remove screw (x1) securing quarter trim to body (under
speaker grille) (see Figure 1).
Repair Operation Time (ROT)
Page 118 of 947
Instrument Panel (IP) (01.12)
Body System (01.00)1-9-30 Workshop Manual Issue 5, January 2010
5. Remove screw (x1) securing bottom centre of quarter
trim (see Figure 2).
6. Remove bolt securing body side trim to quarter panel via B-post roof aperture (see Figure 3). 7. Remove nuts (x2) securing panel quarter trim to body
side trim (see Figure 4).
8. Release fir tree clip securi ng quarter trim to body (see
Figure 5).
Figure 2
Figure 3
Figure 4
Figure 5
Page 119 of 947

Instrument Panel (IP) (01.12)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-9-31
9. Release quarter trim from heal board and remove quarter trim (see Figure6).
10. Remove nut (x2) securing lower panel to quarter panel.
Installation
1. Install nut (x2) securing lower panel to quarter panel.
2. Install quarter trim and secure under heal board.
3. Install fir tree clip securing quarter trim to body.
4. Install nuts (x2) securing panel quarter trim to body side
trim.
5. Install bolt securing body si de trim to quarter panel via
B-post roof aperture.
6. Install screw (x1) securing bottom centre of quarter trim.
7. Install screw (x1) securing quarter trim to body (under
speaker grille)
8. Remove speaker grille (see Workshop Manual procedure 01.05.CP/01.05. CN Grille - Speaker Rear
Quarter - LH/RH - Renew).
9. Remove panel centre (see Workshop Manual procedure
01.05.FR/01.05.FS Panel A ssembly - Centre - Rear
Bulkhead - LH/RH - Renew).
10. Install wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew). Figure 6