Antenna (15.02)
Vehicle Entertainment (15.00)
May 2007 Workshop Manual 15-2-3
7. Position AM antenna to body , install and torque tighten
bolts (x2).
8. Position AM antenna earth connector, install and torque tighten nut.
9. Route AM antenna cable through grommet into luggage compartment.
10. Correctly route AM antenna cable, connect to marked position in multiplug, secure with clip.
11. Feed multiplugs into wheel arch and connect to tuner assemblies.
12. Secure antenna cables in clips (x3), luggage compartment.
13. Install power amplifier assembly (see Workshop Manual procedure 15.01.AB Power Amplifier - Renew).
14. Raise vehicle on ramp.
15. Position tuner base plate, position earth lead, install and torque tighten bolts (x4).
16. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
17. Lower vehicle on ramp.
18. Battery isolation switch ‘ON’.
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-11
Maintenance
Forward Harness-Renew
Removal
1. Disconnect vehicle battery.
2. Remove LH headlamp (see Workshop Manual procedure 17.01.AB Headlamp Assembly - LH -
Renew).
3. Remove RH headlamp (see Workshop Manual procedure 17.01.BB Headlamp Assembly - RH -
Renew).
4. Release grommet from body, feed harness from inside of vehicle.
5. Disconnect multiplugs (x2) LH and RH side repeaters.
6. Disconnect multiplugs (x2) LH and RH pad wear indicators.
7. Disconnect multiplug (x2) LH and RH wheel speed sensors.
8. Disconnect multiplugs (x2) LH and RH air flow meters.
9. Disconnect multiplugs (x2) LH and RH headlamp bulb
monitoring resistors.
10. Remove nuts (x6) securing LH and RH earth leads to body (x6).
11. Remove screws (x4) LH and RH harness plate to body and release harness from plate.
12. Remove screen washer reservoir (see Workshop Manual procedure 01.16.DA Reserv oir and Motor Assembly -
Windshield Wash - Renew).
13. Remove fusebox (see Workshop Manual procedure 18.01.KD Fuse Box - Engine Bay - Renew).
14. Disconnect multiplug (x1) purge valve.
15. Disconnect multiplug (x1) ABS modulator.
16. Disconnect multiplug (x1) load level sensor.
17. Disconnect multiplugs (x4) forward harness to cabin harness.
18. Remove wiper motor and linkage (see Workshop Manual procedure 01.16.BA Linkage Assembly - Wiper
- Renew).
19. Remove cross member fr ont latch mounting (see
Workshop Manual procedure 01.14.BD Latch Assembly
- Hood - Renew).
20. Remove nuts (x2) securing earth leads to body (x2).
21. Disconnect multiplug (x1) heated front windshield.
22. Disconnect multiplug PAS sensor.
23. Disconnect multiplugs (x2) A/C compressor. 24. Disconnect multiplug (x1) horn.
25. Release forward harness to engine harness multiplug
(x1) from inner wing and di sconnect multiplugs (x2).
26. Disconnect multiplug (x2) cooling fans.
27. Disconnect multiplug (x1) ambient air temperature sensor.
28. Disconnect multiplugs (X2) crash sensors.
29. Release harness clips (70) and remove harness.
Installation
1. Layout harness around engine bay, feed harness into cabin area and secure grommet.
2. Secure forward harness clips (x70) to body.
3. Connect multiplug (x2) LH and RH side repeaters.
4. Connect multiplug (x2) LH and RH pad wear indicators.
5. Connect multiplugs (X2) LH and RH wheel speed sensors.
6. Connect multiplugs (x2) LH and RH air flow meters.
7. Connect multiplugs (x2) LH and RH headlamp bulb
monitoring resistors.
8. Position earth leads (x6), install and torque tighten nuts (x6).
9. Secure harness to plates (x2) and install plates to body.
10. Connect multiplug (x1) purge valve.
11. Install washer reservoi r (see Workshop Manual
procedure 01.16.DA Reservoir and Motor Assembly -
Windshield Wash - Renew).
12. Install fuse box (see Workshop Manual procedure 18.01.KD Fuse Box - Engine Bay - Renew).
13. Connect multiplug (x1) ABS connector.
14. Connect multiplug (x1) load level sensor.
15. Disconnect multiplug (x4) forward harness to cabin harness.
16. Connect multiplug (x1) heated front screen.
17. Connect multiplug (x1) PAS sensor.
18. Connect multiplugs (x2) A/C.
19. Connect multiplug (x1) horn
20. Position earth leads (x2), install and torque tighten nuts (x2).
21. Secure forward harness multiplug (x1) to inner wing and connect multiplugs (x2).
22. Connect multiplug (x2) cooling fans.
23. Connect multiplug (x1) am bient air temperature sensor.
24. Connect multiplugs (X2) crash sensors.
25. Install cross member front latch mounting 01.14.BD Latch Assembly - Hood - Renew).
26. Install wiper motor and linkage (see Workshop Manual procedure 01.16.BA Linkage Assembly - Wiper -
Renew).
27. Install LH headlamp (see Workshop Manual procedure
17.01.AB Headlamp Assembly - LH - Renew).
28. Install RH headlamp (see Workshop Manual procedure 17.01.BB Headlamp Assembly - RH - Renew).
29. Connect vehicle battery.
Repair Operation Time (ROT)
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-35
11. Connect door harness to main harness multiplug and
secure boot.
12. Connect Crash sensor an d parking brake multiplugs.
13. Connect Fuel pump module, parking aid module (x2) and pre-tensioner multiplugs (clip to body).
14. Install earth header.
15. Install clips (x13).
16. Connect petrol tank multiplug and secure to body
17. Install harness clips (x2).
18. Pull harness from passenger compartment and secure grommet.
19. Connect crash sensor, battery disconnect switch and pre-tensioner multiplugs (clip to body x2).
20. Install battery header.
21. Install earth headers (x2).
22. Secure in-line fuse to body.
23. Secure harness to floor (bolts x4).
24. Install clips (x8).
25. Feed harness into tailgate area and secure grommet (LH).
26. Connect LH tailgate harness multiplug (clip to body).
27. Install LH harness clips (x3).
28. Connect RH tailgate ha rness multiplug (clipped to
body).
29. Feed harness into tailgate area and secure grommet (RH).
30. Install RH harness clips (x4).
31. Install nuts (x7) harness to tunnel.
32. Install earth headers (x2).
33. Connect Airbag module (x2) multiplugs.
34. Install harness clips (x3).
35. Install nuts (x3) harness to tunnel.
36. Install earth headers (x2).
37. Connect Yaw sensor multiplug.
38. Install earth headers (x2).
39. Install nuts (x3) harness to front bulkhead.
40. Install harness clips (x4).
41. Connect fuel filler flap release and interior light
multiplugs.
42. Push rear light harness through body and secure grommet.
43. Install new harness clips (x7).
44. Pull harness from interior, connect Lucar connectors (x2) to AM/FM tuner and clip service loop.
45. Connect GPS (x2) and AM/FM tuner multiplugs.
46. Install bolts (x4) and earth strap for Satellite Navigation mounting plate access.
47. Connect rear bumper harness (x2) and Subframe harness multiplugs (clipped to body x1).
48. Push harness into w/arch area and secure grommet.
49. Install wires to earth headers (x3).
50. Push rear light harness through body and fit grommet. 51. Secure harness to body (x3).
52. Connect Interior light, a
ccessory sockets (x2), battery
disconnect switch, power plug (clipped to body x4).
53. Install new harness clips (x4).
54. Feed harness from cabin th rough bulkhead into under
bonnet area and secure grommet.
55. Connect multiplugs forward harness to main harness (x3) (clip to body).
56. Connect (bolted) multiplug forward harness to main harness (clip to body).
57. Install brake booster (see Workshop Manual procedure 06.07.AB Brake Booster - RHD - Renew
58. Install footrest (bolts x4).
59. Install handbrake lever (bolts x4).
60. Install front floor carpet and a post trim panel.
61. Install multimedia module (see Workshop Manual procedure 19.07.BB Module - Multi Media - Renew).
62. Position LH and RH rear lamp assemblies and connect
multiplugs (x2).
63. Install rubber seals (x3), plain washers (x3), and star washers (x3). Install and tighten nuts (x3).
64. Position fusebox, connect main battery feed, install and torque tighten nut, install terminal cover.
65. Connect multiplugs (x2) and install fusebox in mounting bracket.
66. Install mobility kit.
67. Install tyre sealant bottle.
68. Install power amplifier (see Workshop Manual procedure 15.01.AB Power Amplifier - Renew).
69. Fit rear floor carpet - check procedure
70. Connect multiplug (x1) subwoofer.
71. Install subwoofer (nut x1 and bolt x1).
72. Install seat belt bracket (bolts x4).
73. Install speaker to LH and RH trim moulding (nuts x6).
74. Connect multiplug (x2) LH and RH speaker
75. Feed seatbelt/s through quarter trim moulding.
76. Install quarter trim moulding (bolts x2 and screw x1).
77. Install RH and LH quarter trim middle panel, secure
with clips, Install and tighten screw.
78. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.JB Wheel Arch Liner - Rear - RH -
Renew).
79. Install central electronic module (see Workshop Manual procedure 18.01.LC Module - Central Electronic -
Renew).
80. Install instrument panel (see Workshop Manual procedure 01.12.AB Instrument Panel - Facia Assembly
- Remove for Access and Refit).
81. Install front header panel (see Workshop Manual procedure 01.05.BB Panel Assembly - Header - Renew).
82. Connect vehicle battery.
Torque Figures
Appendix & Glossary
May 2007 Workshop Manual 20-1-13
Mechanical Function Checks - x x Lubricate the bonnet secondary latch.
- x x Check security of the bonnet catch. Ch eck that the secondary catch moves freely
over its whole travel and returns smartly under spring pressure.
- x x Lubricate the upper portion of the door seals.
x x x Check/adjust accessory drive belt tension and renew if necessary. Every 240,000km
(150,000 miles)/15 Years Replace the accessory drive belt.
x - - Adjust handbrake cables if required. - x x Check condition of handbrake pads.
- x x Inspect service brake pads and warnin g leads for wear. Replace if 60% worn.
- x - Check wiper blade inserts and renew if necessary.
- - x Renew wiper blades.
- x x Inspect/clean out coolant radiator and A/C condenser.
x x x Check security of exhaust system mountings and heat shields. Check by-pass valve operation.
x x x Check brake hoses, pipes and unions. - - x Check power steering pipes and unions for corrosion and mechanical defects.
x x x Check cooling system hoses security and condition.
x x x Check A/C hoses security and condition.
x - x Check condition and security of steering unit joints and gaiters (column and rack).
x x - Check security and condition of suspension fixings.
x x - Check security and condition of susp ension ball joints, gaiters and bushings.
- - x Check tightness of driveshaft bolts.
- - x Check condition of underbody protection/wheel arch liners.
Every 64,000km
(40,000 miles)/4 Years Clean Throttle Butterfly
Electrical Function Checks Every 112,000km (70,000 miles) Renew spark plugs. x x x Check/record battery voltage and quiescent drain.
x x x Clean and grease battery connections if required.
x x x Check the battery disconnect/connect switches.
x - x Check and if necessary adjust headlamp alignment.
x x x Check operation of all lamps.
x x x Check operation of all warning indicators.
x x x Check audible warnings including security system.
x x x Check operation of the horns.
x x x Check operation of the windows/headlamp washers/jets.
x x x Check operation of the windscreen wipers.
x x x Check rear view mirrors for security and function.
x x x Check/operate power fold mirrors (option).
x x x Check/operate electric windows.
x x x Interrogate DTC P-codes and rectify if required
x x x Check service interval indicator. Reset.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Torque Figures
Appendix & Glossary20-1-14 Workshop Manual May 2007
Wheels and Tyre Checks
x x x Check for correct tyre size, type and orientation.
x x x Check and report tyre tread depth.
x x x Check tyres for uneven/excessive wear or damage.
x x x Check/adjust tyre pressures.
x x x Check torque of road wheel nuts.
x x x Check road wheel rims for inner and outer damage.
x x x Check colour coded valve collars for co rrect location (tyre pressure monitoring)
(not Japanese market)
x x x Check ‘Use by ’ date of tyre repair kit and replace if expired or expiry date is
within 12 months
Anti Corrosion Check - x x Check body panels and underbody for corrosion starting from the inside - out
(excluding stone chips).
Final Checks x x x Degrease windscreen.
x x x Check clutch functionality.
x x x Check operation/condition of all seat belts and buckles.
x x x Check that the fuel filler bowl rain drain is clear.
x x x Carry out road test.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Squeaks and Rattles Repair Manual
Page 8 of 21 Issue 3
Figure 2
5. Install a bush (Part Number 9G43-33698-AA) onto th e airbag attachment screw (refer to Figures 3).
Figure 3
6. Install the screw and torque it to 9 Nm.
7. Turn the steering wheel to get access to the second airbag attachment screw.
8. Do steps 4 thru 6 again for the second airbag attachment screw.
9. Connect the battery (refer to Work shop Manual procedure 14.01.CA).
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 37 of 43
Glossary of Terms
A/D Analogue to Digital
ASM Auto Shift Manul
BTDC Before Top Dead Centre
CALID CALibration IDentification
CD4E Automatic Transmission for Intermediate size Family saloon.
CID Camshaft Identification.
CKP Crankshaft Position
CMP Camshaft Position
COP Coil on Plug
CPC Camshaft Position Control
CVN Calibration Verification Number
DPFE Delta Pressure Feedback
DTC Diagnostic Trouble Code
ECT Engine Coolant Temperature
EDIS Electronic Distributorless Ignition System
EGR Exhaust Gas Re-circulation.
EOBD European On Bard Diagnostics
EPC Electronic Pressure Control
ETC Electronic Throttle Control
ETM Electronic Throttle Monitor
EVR Electronic Vacuum Regulator
EWMA Exponentially Weighted Moving Average
FMEM Failure Mode and Effects Management
FN Automatic Transmission for Medium size Family Saloon
FWD Front Wheel Drive
HDR High Data Rate
HO2S Heated Oxygen Sensor.
IAC Idle Air Control
IDM Ignition Diagnostic Monitor
IMRC Inlet Manifold Runner Control
IPC Independent Plausibility Checker
KAM Keep Alive Memory
LDR Low Data Rate
LTFT Long Term Fuel Trim
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OSS Output Shaft Speed
PCM Powertrain Control Module
PIP Profile Ignition Pickup
RWD Rear Wheel Drive
SAE Society of Automotive Engineers
SAIR Secondary AIR
SCV Swirl Control Valve
STFT Short Term Fuel Trim
TCC Torque Converter Clutch
TCIL Transmission Control Indicator Lamp
TP Throttle Position
TPPC Throttle Plate Position Controller
TRS Transmission Range Sensor
TSS Turbine Shaft Speed
VID Vehicle IDentification
VIN Vehicle Identification No.
VQZ VQuizzer
VMV Vapour Management Valve
System
Component
P Codes (AML)
Malfunction Strategy Description
Malfunction Criteria
(Fault)
Fault condition
(Internal labels)
Threshold Value
(Fault condition)
Entry conditions
Entry conditions values
Filter Time to log DTC (AML)
EMS controlled MIL Illumination
(AML)
CAN LinkEngine P0725Engine speed signal
Engine Speed signal QF ≠ 3 No CAN BUS error.
No CAN level error and
No EMS timeout.600mS
1 DTC
CAN Link CAN level P0614Incorrect configuration ID received CANid does not match that stored in the TCM Engine not in crank.
No CAN BUS error
Ignition on & Timer after ignition passed.
Battery Voltage > threshold7v250mS
1 DTC
CAN Link CAN bus off P1796Monitors the CAN for Bus or RAM faults.
TCM CAN driver detects CAN bus fault. Bit, stuff, CRC or form error,
(CAN-wiring or CAN-module defective, EMC
radiation.) Battery voltage > Threshold
7v100mS1 DTC
Sensor Temperature Sensor P0711 ATF temperature sensor short circuit ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range utmsm2_Gt
utmsm2_Gt
and
utmsm2_Gt =2.3v
utmsm1_Gt =2.7v 1.5s
2 DTC
Sensor Temperature Sensor P0711ATF Sensor - stuck value Stuck Temperature value - ATF temperature is out
of an acceptable range of tolerance when
compared to the TCM chip temperature sensor
value.
Range of tolerance is depending on the heating up
velocity of transmission . [
Fast heating = wide range of tolerance :
Chip sensor temp +/- cgt_tolwt <> ATF
temperature
OR
Slow heating = narrow range of tolerance :
Chip sensor temp +/- cgt_toleng <> ATF
temperature.]
AND
Temperature cgtf_Neu out of allowed range of
tolerance for > zgts_CgtPlausiErr * 100ms cgt_tolwt = 40degC
cgt_toleng = 25degC
AML: zgts_CgtPlausiErr= 6000 ( =
10min)
Jag+LR: zgts_CgtPlausiErr= 9000 ( =
15min)Chip sensor OK
Engine speed > threshold
Turbine speed > threshold
450rpm
450rpm1.5s
2 DTC
Sensor Temperature Sensor P0713ATF Sensor short to battery ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus > utmso_Gt
and
vcgt_minus > utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0712ATF Sensor short to GND ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus < utmso_Gt
and
vcgt_minus < utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0714ATF sensor open cct (circuit break) ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus > utmso_Gt
and
vcgt_minus < utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0713 ATF temperature sensor value jump
or
ATF value not warming up quickly
enough Unacceptable temperature jump (lOld value - new
value <> threshold) within a period of 100ms
or
ATF temperature (cgt_neu) not warming up quickly
enough within a specified time period
|cgt_Neu - cgta1_CUew| > cgtd1_Cuew
or
(cgt_Neu(t=tgtd_CUew) - cgt_Neu(t=0) ) <
cgtd2_Cuewcgtd1_Cuew = 20DegC
cgtd2_Cuew = 4DegC
tgtd_CUEW = 240s
Output speed > Threshold
Engine speed > Threshold
No Output speed & Engine speed error
Temperature cgt_Neu < Threshold at t=0Jag +
AML / LR
800 / 11000rpm
400 / 11000rpm
20DegC1.5s
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
Two Priority 2 faults present at the same
time (Currently not possible) 20ms
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
OSS fault and wheel speed faults present
concurrently (Priority 3) Wheel speed and output speed sensor faults
present concurrently. 20ms
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
Bosch solenoid current monitorin
g fault 20ms 2 DTC
TCM Internal EEPROM Flash emulation P062FEEPROM emulation lifetime exceeded Communication disturbed, lifetime exceeded EEError !=0 =1
400000 Write/Erase-cycles possible. At
temperatures over 135°C no EEProm
update is made.always active
no0mS1 DTC
TCM Internal FLASH checksum P1603Checksum incorrect Calculated checksum does not match stored
checksum 0mS
2 DTC
CAN Link Engine P1719Engine Torque signal inaccurate
Engine torque signal QF 0 = 3 fcn_MmmErr
=1No CAN BUS error.
No CAN level error
and No EMS timeout. 600ms
2 DTC
CAN Link Engine Speed P1920Engine speed too high Engine Speed > Engine speed threshold> for a time
threshold n_mot > NS_MOTUEB
&
Timer_nmotueb > T_FNMOTUEBNS_MOTUEB = 7100rpm
T_FNMOTUEB=2550mS T_FNMOTUEB=2550mS 2 DTC
Speed Sensors Turbine speed sensor P0715Turbine speed sensor s/c to battery
supply Turbine speed sensor s/c to battery supply sgt_DiNtu = 2 (short circuit to plus)
2 (Status of turbine speed sensor signal. Sensor supply voltage OK0600mS2 DTC
Speed Sensors Turbine speed sensor P0717Turbine speed sensor s/c to gnd or O/C Turbine speed sensor s/c to gnd or O/C sgt_DiNtu = 0 (short to gnd or OC)0 (Status of turbine speed sensor signal. Sensor supply voltage OK 0600mS2 DTC
Speed Sensors Turbine speed sensor P0716Turbine Speed Value too high Value too high NTU >= NTUmaxntumax = 8000rpmSensor supply voltage OK
No electrical error 0
600mS2 DTC
Speed Sensors Turbine speed sensor P0716Turbine Speed Value too low Value too low NTU < ntu_Minntu_min = 20 rpmSensor supply voltage OK
No electrical error
engine speed NMO is higher than a
threshold:
status of NMO-signal is alright
output speed NAB is higher than a
threshold:
status of NAB-signal is alright or substitute
fltfl fb Ei t t
nmos_TuUew = 600rpm
nabs_TuUew = 250rpm 600mS
2 DTC
8ASXV05.9VH1 Aston Martin
Auto Gearbox Summary Jan 2008