2009 YAMAHA YFM90R Owners Manual

5-1

PRE-OPERATION CHECKS
Pre-operation check listBefore operating this ATV, be sure to check the items listed in the following table.TIPThe maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the "Periodicmaintenance and lubrication charts" on page 8-3 to determine which service should be performed by a
Yamaha dealer.
5

WARNING
Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’sManual. Failure to inspect increases the possibility of an accident or equipment damage.

9
Make sure that operation is smooth, and check cable free play.Lubricate cable and lever housing if necessary.
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-27
Wheels and tiresCheck wheel condition, and replace if damaged.Check tire condition and tread depth. Replace if necessary.Check air pressure. Correct if necessary. 5-4, 5-5, 5-6
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-27
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments and switchesCheck operation, and correct if necessary. 5-7
2
5-2
9
Throttle lever 5-4, 8-21
5
PAGE
ROUTINE
METIT
Fuel
Check fuel line for leakage. Correct if necessary . 4-8, 5-3Check A TV for oil leakage. Correct if necessary .5-3, 8-11
Final transmission oil
5-3, 8-14
Check ATV for oil leakage. Correct if necessary.
Front brake
Check operation, and correct if necessary.Lubricate cable if necessary .Check lever free play , and adjust if necessary. 5-3, 8-22, 8-23
Engine oil
Check fuel level in fuel tank, and add recommended fuel if neces-
sary.Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. Check operation. If soft or spongy, have Yamaha dealer bleed
hydraulic system.
Rear brake 5-3, 8-25, 8-26
Check oil level in engine, and add recommended oil to specified
level if necessary.

5-3
FuelMake sure that there is sufficient fuel in the tank.
(See page 4-8.)
Engine oilMake sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-11.)
Final transmission oilMake sure that the final transmission oil is at the
specified level. Add oil as necessary.
(See page 8-14.)Front and rear brakesRecommended brake fluid:
DOT4
3
Brake fluid leakage
Check to see if any brake fluid is leaking out of the
pipe joint or brake fluid reservoir. Apply the brake
firmly for one minute. If there is any leakage, have a
Yamaha dealer check the brake system.Brake leversCheck for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-23 and 8-26.)Check operation of the levers. They should
move smoothly and there should be a firm feel-
ATV checked by a Yamaha dealer.
6
Brake fluid level
Check the brake fluid level. Add fluid if necessary.
(See page 8-25.)
15
WARNING
Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is overfilled,
fuel could spill out due to heat from the en-
gine or the sun.Be careful not to spill fuel, especially on the
engine or exhaust pipe which can cause a
fire and severe injury. Wipe up any spilled
fuel immediately.Do not refuel right after the engine has been
running and is still very hot.Be sure the fuel tank cap is closed securely.
ing when the brakes are applied. If not, have the

5-4
Tires

Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brakes for wear. (See pages 8-22 and 8-25.)
5
WARNING
Throttle lever Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.
WARNING
Always check the brakes at the start of every
ride. Do not ride the ATV if you find any prob-
lem with the brakes or you could lose braking
ability, which could lead to an accident. If a
problem cannot be corrected by the adjust-
ment procedures provided in this manual, havea Yamaha dealer check for the cause.
WARNING
Use of improper tires on this ATV, or operation
of this ATV with improper or uneven tire pres-
sure, may cause loss of control, increasing
your risk of accident.
Pay attention to the following.The tires listed below have been approved
by Yamaha Motor Co., Ltd. for this model.
Other tire combinations are not recommend-
ed.Front: Manufacturer/model:MAXXIS/M939
Size: AT18 x 7-8
Type: Tubeless
Rear: Manufacturer/model:MAXXIS/M940

5-5
5
Measuring the tire pressure Use the low-pressure tire gauge.TIPThe low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to beincorrect.
Size:
AT18 x 9-8
Type: Tubeless
The tires should be set to the recommend-
ed pressure:Recommended tire pressure: Front:25 kPa (3.6 psi) (0.25 kgf/cm
2)
Rear: 25 kPa (3.6 psi) (0.25 kgf/cm2)
Check and adjust tire pressures when
the tires are cold.Tire pressures must be equal on both
sides.
2)2)
Tire pressure below the minimum speci-
fied could cause the tire to dislodge from
the rim under severe riding conditions.Minimum tire pressure: Front:22 kPa (3.2 psi) (0.22 kgf/cm
Rear: 22 kPa (3.2 psi) (0.22 kgf/cmUse no more than the following pressures
when seating the tire beads.
Maximum tire seating pressure: Front:250 kPa (36 psi) (2.5 kgf/cm
2)
Rear: 250 kPa (36 psi) (2.5 kgf/cm2)
Higher pressures and fast inflation may
cause a tire to burst. Inflate the tires very
slowly and carefully.

5-6
Set the tire pressure when the tires are cold. Set
the tire pressures to the following specifications:
Tire wear limit Replace the tire when the tire groove decreases to
3 mm (0.12 in).
1. Low-pressure tire gauge
Recommended pressure:Front25 kPa (3.6 psi) (0.25 kgf/cm
2)
Rear 25 kPa (3.6 psi) (0.25 kgf/cm2)
Minimum: Front22 kPa (3.2 psi) (0.22 kgf/cm2)
22 kPa (3.2 psi) (0.22 kgf/cm2)
Rear
5
1

5-7
Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened. Instruments and switches Check that all instruments and switches are
working properly. Correct if necessary.1. Tire wear limit
5

6-1

OPERATION
6
N O T I C E
See the “Engine break-in” section on page 6-4prior to operating the engine for the first time.1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine stop switch to “RUN”.
Read the Owner’s Manual carefully before riding
the ATV.
WARNING
Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamahadealer. Starting a cold engine
WARNING
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-dent or collision.