2009 YAMAHA SUPERJET engine

Trouble recovery
61
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU34571Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Engine shut-
off switchClip not in place Install clip
19
Fuse Burned out Replace fuse and
check wiring64
Battery Run down Recharge 57
Poor terminal con-
nectionsTighten as required
57
Terminal corroded Clean 46
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Fuel cock Turned to “OFF” Turn fuel cock knob to
“ON”18
Fuel Empty Refill as soon as pos-
sible25
Stale or contaminat-
edHave serviced by
Yamaha dealer51
Fuel tank Water or dirt present Have serviced by
Yamaha dealer51
Spark plug Fouled or defective Clean or replace 55
Spark plug
capNot connected or
looseConnect properly
55
Crankcase Filled with water Have serviced by
Yamaha dealer65
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer51
Choke Knob moves back on
its ownTighten choke knob
adjusting nut57
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Trouble recovery
62
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible25
Stale or contaminat-
edHave serviced by
Yamaha dealer51
Too much oil in fuel
mixing ratioCorrect fuel-to-oil ra-
tio to 50:124
Choke Knob is left pulled Push fully in 20
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer51
Fuel tank Water or dirt present Have serviced by
Yamaha dealer51
Spark plug Fouled or defective Replace 55
Incorrect heat range Replace 55
Gap incorrect Adjust 55
Spark plug
capLoose Connect properly 55
Cracked, torn or dam-
agedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose electrical con-
nectionsHave serviced by
Yamaha dealer—
Carburetor Incorrect idle adjust-
mentAdjust idle
58
Clogged Have serviced by
Yamaha dealer58
Watercraft slow or
loses powerCavitation Jet intake clogged Clean 63
Impeller damaged or
wornHave serviced by
Yamaha dealer63
Engine over-
heatedJet intake clogged Clean
63
Fuel filter Clogged Have serviced by
Yamaha dealer51
Spark plug Fouled or defective Replace 55
Incorrect heat range Replace 55
Gap incorrect Adjust 55
Spark plug
capsLoose Connect properly
55
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer51 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
63
EJU34620
Emergency procedures EJU34631Cleaning the jet intake and impeller
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00651]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
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Trouble recovery
64
(2) Remove any weeds or debris from
around the jet intake, drive shaft, impel-
ler, jet pump housing, and jet thrust noz-
zle.
If debris is difficult to remove, consult a
Yamaha dealer.
EJU34641Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
EJU34652Connecting the jumper cables
WARNING
EWJ01250
To avoid battery explosion and serious
damage to the electrical system:

Do not reverse the polarity of the jumper
cables when connecting to the batteries.

Do not connect the negative (–) jumper
cable to the negative (–) terminal of the
watercraft battery.

Do not touch the positive (+) jumper ca-
ble to the negative (–) jumper cable.
(1) Connect the positive (+) jumper cable to
the positive (+) battery terminals of both
batteries.
(2) Connect one end of the negative (–)
jumper cable to the negative (–) battery
terminal of the booster battery.(3) Connect the other end of the negative (–)
jumper cable to an unpainted bolt on the
cylinder head.
(4) Start the engine, and then disconnect the
jumper cables by reversing the steps
above. NOTICE: Never push the start
switch while the engine is running. Do
not operate the start switch for more
than 5 seconds, otherwise the battery
will be discharged and the engine will
not start. Also, the starter motor could
be damaged. If the engine does not
start in 5 seconds, release the start
switch, wait 15 seconds, and then try
again.
[ECJ00481]
EJU34671
Replacing the fuse
The fuse is located in the electrical box.
To replace the fuse:
(1) Remove the cap, and then pull out the
red lead to pull out the fuse holder from
the electrical box.
(2) Open the fuse holder and replace the
fuse with one of the correct amperage.
WARNING! Do not use fuses of higher
amperage than recommended. Substi-
tution with a fuse that has an improper
rating can cause extensive electrical
1Positive (+) jumper cable
2Booster battery
3Negative (–) jumper cable
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Trouble recovery
65
system damage and possible fire.
[EWJ00801]
EJU34702
Towing the watercraft
WARNING
EWJ00811

The operator of the towing boat must
keep speed to a minimum and avoid traf-
fic or obstacles which could be a hazard
to the operator on the watercraft.

The towline should be long enough so
that the watercraft will not collide with
the towing boat when slowing down.
If the watercraft becomes inoperative in the
water, it can be towed to shore.
When the watercraft is towed using a towline,
the operator should ride the watercraft, hold-
ing onto the handlebars and supporting his or
her body weight on the riding tray. This will
help keep the bow of the watercraft out of the
water.
Use a towline that is three times the combined
length of the towing boat and the watercraft.Tow the watercraft using the bow rope hole
only.
Tow the watercraft at 5 mph (8 km/h) or less.
The bow must be kept up out of the water dur-
ing towing to prevent water from entering the
engine compartment.
EJU34731Submerged watercraft
If the watercraft is submerged or flooded with
water, follow the procedure below and consult
a Yamaha dealer as soon as possible. Failure
to do so could result in serious engine dam-
age.
(1) Beach the watercraft and remove the
hood.
(2) Turn the fuel cock knob to “OFF”.
(3) Turn the watercraft over far enough to
drain the water from the engine compart-
ment. NOTICE: Turning the watercraft
on its side with the hood removed
could cause damage to the steering
pole. Use two people to provide
enough support to make sure that the
steering pole is not damaged.
[ECJ00701]
(4) Turn the watercraft upright again.
(5) Have the watercraft inspected by a
Yamaha dealer as soon as possible.
NOTICE: Be sure to have a Yamaha
dealer inspect the watercraft. Other-
wise, serious engine damage could re-
sult.
[ECJ00791]
1Electrical box
2Fuse holder
3Cap
4Fuse
Fuse amperage:
Battery fuse:
10 A
1Bow rope hole
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Index
2-stroke engine oil .................................... 24
B
Battery ................................................ 28, 46
Battery, checking...................................... 57
Battery, jumping ....................................... 64
Beaching the watercraft ........................... 42
Bilge ......................................................... 28
Boarding and starting in deep water ........ 38
Boarding and starting in shallow water .... 37
Bow rope hole .......................................... 22
C
Capsized watercraft ................................. 39
Carburetor, adjusting................................ 58
Choke cable, adjusting ............................. 57
Choke knob .............................................. 20
Cleaning the watercraft ............................ 47
Cooling water pilot outlet .................... 20, 31
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 63
Engine break-in ........................................ 32
Engine compartment ................................ 27
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 30
Engine shut-off switch .............................. 19
Engine stop switch ................................... 19
Enjoy your watercraft responsibly ............ 14
F
Fire extinguisher....................................... 28
Flushing the cooling system ..................... 45
Fuel and oil............................................... 24
Fuel cock knob ......................................... 18
Fuel filter .................................................. 51
Fuel system .............................................. 27
Fuel system, checking.............................. 51
Fuel tank .................................................. 51
Fuel tank filler cap .................................... 18
Fuel tank, filling ........................................ 25
Fuse, replacing......................................... 64
G
Gasohol .................................................... 24
Gasoline ................................................... 24Getting to know your watercraft ............... 35
H
Hazard information ................................... 12
Hood ......................................................... 17
Hull and deck ........................................... 27
I
Identification numbers ................................ 1
J
Jet intake .................................................. 30
Jet intake and impeller, cleaning .............. 63
Jet thrust nozzle angle, adjusting ............. 53
Jet thrust nozzle angle, checking ............. 51
Jumper cables, connecting ...................... 64
K
Kneeling ................................................... 36
L
Labels, important ........................................ 2
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 32
Learning to operate your watercraft ......... 35
Leaving the watercraft .............................. 34
Limitations on who may operate the
watercraft ................................................ 7
Lubrication................................................ 46
Lubrication points ..................................... 56
M
Main components, location of .................. 15
Maintenance and adjustments ................. 47
Mixing fuel and oil .................................... 24
O
Operating in weeded areas ...................... 42
Operating positions .................................. 36
Operating your watercraft ......................... 35
Operation ................................................. 32
Operation of controls and other
functions ............................................... 17
Operation requirements ............................. 9
Owner’s/operator’s manual and tool kit .... 47
P
Periodic maintenance chart ...................... 49
Post-operation care .................................. 42
Pre-operation check list ............................ 26
Pre-operation check points ...................... 27
Pre-operation checks ............................... 26
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Index
Primary Identification (PRI-ID) number ...... 1
R
Recommended equipment ....................... 11
S
Safe boating rules .................................... 13
Spark plugs, cleaning and adjusting ........ 55
Standing ................................................... 36
Start switch............................................... 20
Starting the engine ................................... 32
Starting the watercraft .............................. 36
Steering friction, adjusting ........................ 52
Steering pole ...................................... 22, 30
Steering system ................................. 21, 29
Stern rope hole......................................... 22
Stopping the engine ................................. 34
Stopping the watercraft ............................ 41
Storage..................................................... 45
Storage pouch .......................................... 23
Submerged watercraft .............................. 65
Switches ................................................... 30
T
Throttle cable, checking and adjusting ..... 54
Throttle lever ...................................... 20, 29
Towing the watercraft ............................... 65
Transporting ............................................. 43
Trolling speed, adjusting .......................... 58
Troubleshooting ....................................... 61
Troubleshooting chart .............................. 61
Turning the watercraft .............................. 40
W
Water separator ....................................... 27
Watercraft characteristics......................... 12
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