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EAU15943
OPERATION AND IMPORTANT RIDING POINTS
5-3
EAU16830
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances. Dur-
ing this period, prolonged full-throttle
operation or any condition that might
result in engine overheating must be
avoided. Fuel consumption, tips for reducing
Engine break-in
EAU16820
Tips for reducing fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:●
Avoid high engine speeds during
acceleration.
●
Avoid high engine speeds with no
load on the engine.
●
Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU16951
0 ~ 150 km (0 ~ 90 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for five to
ten minutes.Vary the engine speed from time to time.
Do not operate the engine at one set
throttle position.
150 ~ 500 km (90 ~ 300 mi)
Avoid prolonged operation above 1/2
throttle.
Rev the engine freely through the gears,
but do not use full throttle at any time.
500 ~ 1000 km (300 ~ 600 mi)
Avoid prolonged operation above 3/4
throttle.
NOTICE:
After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil strainer
cleaned.
[ECA10351]
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation.
Vary the speed occasionally.
ECA10270
NOTICEIf any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
5-35
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EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU17213
ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
WARNING
● ●● ●
●
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● ●● ●
●
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the risk
of a fuel leak and fire.
● ●● ●
●
Do not park near grass or other
flammable materials which
might catch fire.
Parking
5-4
6-37
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
Periodic maintenance and lubrication chart
EAU17715
Periodic maintenance and lubrication chartTIP● ●● ●
●
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
●
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
●
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1
*Fuel line• Check fuel hoses and vacuum hose for cracks or
damage. — — — — —
2 Spark plug• Check condition.
• Clean and regap. — —
• Replace. — —
3*Valves• Check and adjust valve clearance when engine is cold. — — — —
4*Air filter element• Replace. — — — — —
5*Front brake• Check operation and adjust brake lever free play. — — — — — —
• Replace brake shoes. Whenever worn to the limit
6*Rear brake• Check operation and adjust brake lever free play. — — — — — —
• Replace brake shoes. Whenever worn to the limit
7*Wheels• Check runout and for damage. — — — —
8*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. — — — — —
9*Wheel bearings• Check bearing for looseness or damage. — — — —
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
10
*Steering bearings• Check bearing assemblies for looseness.
• Moderately repack with lithium-soap-based grease
every 12000 km (7000 mi) or 24 months. — —Repack. —Repack. —
11*Chassis fasteners• Make sure that all nuts, bolts and screws are properly
tightened. — — — — —
12Front brake lever
pivot shaft• Lubricate with lithium-soap-based grease. — — — — —
13Rear brake lever pivot
shaft• Lubricate with lithium-soap-based grease. — — — — —
14 Centerstand• Check operation.
• Lubricate. — — — — —
15*Front fork• Check operation and for oil leakage. — — — —
16*Shock absorber
assembly• Check operation and shock absorber for oil leakage. — — — —
17*Fuel injection• Check engine idle speed. — — — — — —
18 Engine oil• Change. (See page 6-7.)
• Check oil level and vehicle for oil leakage. —Every 3000 km (1750 mi)
19
*Engine oil strainer•Clean. —Every 6000 km (3500 mi)
20*Cooling system• Check coolant level and vehicle for coolant leakage. — — — — —
• Change. Every 3 years
21 Final transmission oil• Check vehicle for oil leakage. — — —
• Change. — — — — —
22*V-belt• Replace. Every 10000 km (6000 mi)
23*Front and rear brake
switches• Check operation. — — — — — —
24Moving parts and
cables• Lubricate. — — — — — NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
EAU21382
Checking the throttle cable
free playThe throttle cable free play should mea-
sure 1.5~3.5 mm (0.06~0.14 in) at the
throttle grip. Periodically check the
throttle cable free play and, if necessary,
have a Yamaha dealer adjust it. Throttle cable free play, checking
Valve clearance
Tires
EAU21401
Valve clearanceThe valve clearance changes with use,
resulting in improper air-fuel mixture and/
or engine noise. To prevent this from
occurring, the valve clearance must be
adjusted by a Yamaha dealer at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
EAUT2141
TiresTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EWA10501
WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of con-
trol.
8 88 8
8The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
8 88 8
8The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, cargo,
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
EWA15141
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the area,
including pilot lights from water heat-
ers or furnaces. Gasoline or gasoline
vapors can ignite or explode, caus-
ing severe injury or property damage.
EAU25881
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts rep-
resent quick and easy procedures for
checking these vital systems yourself.
However, should your scooter require any
repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary
tools, experience, and know-how to ser-
vice the scooter properly.
Use only genuine Yamaha replacement
parts. Imitation par ts may look like
Yamaha parts, but they are often infe-
rior, have a shorter service life and can
lead to expensive repair bills. Troubleshooting
Rear
ZAUM00**
1
2
1. Turn signal light lens
2. Bulb2. Remove the burnt-out bulb by push-
ing it in and turning it counterclock-
wise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
NOTICE:
Do not over-
tighten the screw, otherwise the
lens may break.[ECA11191]
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
Troubleshooting char ts
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.
6-24
EAU42701
Troubleshooting chartsStarting problems or poor engine performance
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EAU25991
SCOOTER CARE AND STORAGE
7-2
luted mild detergent with water
may be used. Be sure to rinse off
any detergent residue using
plenty of water, as it is harmful
to plastic parts.
● ●● ●
●
Do not use any harsh chemical
products on plastic parts. Be sure
to avoid using cloths or sponges
which have been in contact with
strong or abrasive cleaning prod-
ucts, solvent or thinner, fuel
(gasoline), rust removers or in-
hibitors, brake fluid, antifreeze or
electrolyte.
● ●● ●
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
● ●● ●
●
For scooters equipped with a
windshield: Do not use strongcleaners or hard sponges as they
will cause dulling or scratching.
Some cleaning compounds for
plastic may leave scratches on
the windshield. Test the product
on a small hidden part of the
windshield to make sure that it
does not leave any marks. If the
windshield is scratched, use a
quality plastic polishing com-
pound after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge, and
then rinse thoroughly with clean water.
Use a toothbrush or bottlebrush for hard-
to-reach areas. Stubborn dirt and insects
will come off more easily if the area is
covered with a wet cloth for a few min-
utes before cleaning.After riding in the rain, near the sea oron salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely corro-sive in combination with water, carry out
the following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.
TIP
Salt sprayed on roads in the winter may
remain well into spring.1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
NOTICE:
Do
not use warm water since it in-
creases the corrosive action of
the salt.
[ECA10791]
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust