2009 YAMAHA FZR check engine

Operation
51
EJU32651Jet intake
Carefully check the jet intake for weeds, de-
bris, or anything else that might restrict the in-
take of water. If the jet intake is clogged, clean
it. (See page 83 for jet intake cleaning proce-
dures.)
If the watercraft is operated while the jet in-
take is clogged, cavitation could occur, reduc-
ing jet thrust, and possibly damaging the jet
pump. In some cases, the engine may over-
heat because of lack of cooling water, and
damage to the engine could result. Cooling
water is fed to the engine by the jet pump.
EJU32661Engine shut-off cord (lanyard)
Check that the engine shut-off cord (lanyard)
is not frayed or broken. If the cord is dam-
aged, replace it. WARNING! Never try to re-
pair the engine shut-off cord (lanyard) or
tie it together. The engine shut-off cord
(lanyard) may not pull free when the oper-
ator falls off, allowing the watercraft tocontinue to run and cause an accident.
[EWJ01220]
EJU32671
Switches
NOTICE
ECJ00410
Do not run the engine for more than 15
seconds when checking the switches on
land without supplying water, otherwise
the engine could overheat.
Check the start switch, the engine stop
switch, and the engine shut-off switch for
proper operation.
Push the start switch to start the engine. As
soon as the engine starts running, push the
engine stop switch to verify that the engine
stops immediately. Restart the engine, and
then pull the engine shut-off cord (lanyard) to
remove the clip from the engine shut-off
switch to verify that the engine stops immedi-
ately. (See pages 25 to 26 for information on
proper operation of the start switch, the en-
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Operation
52
gine stop switch, and the engine shut-off
switch.)
EJU36890Cooling water pilot outlets
Check that water comes out from the port
(left) cooling water pilot outlets while the en-
gine is running and the watercraft is in the wa-
ter. (See page 27 for more information.)
EJU37450Dual analog meter unit
Check the dual analog meter unit for proper
operation while the watercraft is in the water.(See page 33 for information on proper oper-
ation of the dual analog meter unit.)
1Start switch
2Engine stop switch
3Engine shut-off switch
4Clip
5Engine shut-off cord (lanyard)
4
1 3
5
2
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Operation
53
EJU32742
Operation
WARNING
EWJ00510
Before operating your watercraft, become
familiar with all of the controls. Consult a
Yamaha dealer about any control or func-
tion that you do not fully understand. Fail-
ure to understand how the controls work
could cause an accident or prevent you
from avoiding an accident.
NOTICE
ECJ00460
Make sure that the stern drain plugs are
tightened securely before launching the
watercraft.
EJU36661Engine break-in
NOTICE
ECJ00430
Failure to follow the engine break-in pro-
cedure could result in reduced engine life
or even severe engine damage.
The engine break-in period is essential to al-
low the various components of the engine to
wear and polish themselves to the correct op-
erating clearances. This ensures proper per-
formance and promotes longer component
life.
TIP:
Be sure to check the engine oil level before
operating the watercraft for the first time. (See
page 45 for engine oil checking procedures.)
(1) Launch the watercraft and start the en-
gine. (See page 53 for engine starting
procedures.)
(2) For the first 5 minutes, run the engine at
trolling speed only. For the 30 minutes of
operation after that, keep the engine
speed below 5000 r/min. For the 1 hour of
operation after that, keep the engine
speed below 6000 r/min.
(3) Proceed with normal operation.
EJU32801Launching the watercraft
When launching the watercraft, make sure
that there are no obstacles behind you.
Use the remote control transmitter to select
the unlock mode. (See page 31 for Yamaha
Security System lock and unlock mode selec-
tion procedures.)
After the watercraft is in the water, start the
engine. Shift into reverse and move the water-
craft back slowly. If there are waves, some-
one should make sure that the watercraft is
not pushed into the trailer before backing
away.
EJU36341Starting the engine
(1) If the lock mode of the Yamaha Security
System is selected, use the remote con-
trol transmitter to select the unlock mode.
(See page 31 for Yamaha Security Sys-
tem lock and unlock mode selection pro-
cedures.)
(2) Launch the watercraft in water free from
weeds and debris and at least 60 cm (2 ft)
deep from the bottom of the watercraft.
NOTICE: Never operate in water that is
less than 60 cm (2 ft) deep from the
bottom of the watercraft, otherwise
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Operation
54
pebbles or sand could be sucked into
the jet intake, causing impeller dam-
age and engine overheating.
[ECJ00471]
(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch. It is not pos-
sible to start the engine with the clip re-
moved from the engine shut-off switch.
WARNING! Check that the engine
shut-off cord (lanyard) is attached cor-
rectly. If the engine shut-off cord (lan-
yard) is not attached correctly, it may
not pull free when the operator falls
off, allowing the watercraft to continue
to run and cause an accident.
[EWJ00581]
(4) Push the start switch (green button), and
then release it as soon as the engine
starts to run. If the engine does not startin 5 seconds, release the start switch,
wait 15 seconds, and then try again. The
engine will not start if the throttle lever is
squeezed. NOTICE: Never push the
start switch while the engine is run-
ning. Do not operate the start switch
for more than 5 seconds, otherwise
the battery will be discharged and the
engine will not start. Also, the starter
motor could be damaged.
[ECJ01040]
EJU32861
Stopping the engine
To stop the engine, release the throttle lever,
and then push the engine stop switch (red
button). WARNING! You need throttle to
steer. Shutting the engine off can cause
you to hit an obstacle you are attempting
to avoid. A collision could result in severe
injury or death.
[EWJ00601]
1Clip
2Engine shut-off switch
3Engine shut-off cord (lanyard)
31
2
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Operation
56
EJU32901
Operating your watercraft EJU32941Getting to know your watercraft
Operating your watercraft requires skills ac-
quired through practice over a period of time.
Take the time to learn the basic techniques
well before attempting more difficult maneu-
vers.
Operating your new watercraft can be a very
enjoyable activity, providing you with hours of
pleasure. However, it is essential to familiar-
ize yourself with the operation of the water-
craft to achieve the skill level necessary to
enjoy riding safely.
Before operating this watercraft, read this
owner’s/operator’s manual, the Riding Prac-
tice Guide, the Riding Instruction card, and all
labels on the watercraft. Pay particular atten-
tion to the safety information on pages 10.
These materials should give you an under-
standing of the watercraft and its operation.
Remember: This watercraft is designed to
carry the operator and 1 passenger. Never
exceed the maximum load limit or allow more
than 2 persons to ride the watercraft at any
time.
EJU36041Learning to operate your watercraft
Before operating the watercraft, always per-
form the pre-operation checks listed on page
43. The short time spent checking the water-
craft will reward you with added safety and re-
liability.
Check local laws before operating your water-
craft.
Operate defensively at safe speeds and keep
a safe distance away from people, objects,and other watercraft. Select a wide area to
learn in, where there is good visibility and light
boat traffic.
Use the buddy system—operate with some-
one nearby. Scan constantly for people, ob-
jects, and other watercraft. Be alert for
conditions that limit your visibility or block your
vision of others.
Attach the engine shut-off cord (lanyard) to
your left wrist and keep it free from the handle-
bars so that the engine stops if you, the oper-
ator, fall off.
Wear a personal flotation device (PFD). All
riders must wear a PFD that is approved by
the appropriate authorities and is suitable for
personal watercraft use.
Wear protective clothing. Severe internal inju-
ries can occur if water is forced into body cav-
ities as a result of falling into the water or
being near the jet thrust nozzle. Normal swim-
wear does not adequately protect against
forceful water entry into the rectum and vagi-
na. All riders must wear a wetsuit bottom or
clothing that provides equivalent protection.
Such clothing includes thick, tightly woven,
sturdy and snug-fitting apparel such as den-
im, but does not include spandex or similar
fabrics, like those used in bicycle shorts. A full
wetsuit can also protect against hypothermia
(subnormal body temperature) and abra-
sions. Maximum load:
160 kg (353 lb)
Load is the total weight of cargo, oper-
ator, and passenger.
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Operation
60
(2) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(3) Have the passenger move to the rear of
the watercraft.
(4) Have the passenger board and sit astride
the seat. When a passenger is boarding,
both the passenger and the operator
should try to balance the watercraft.
(5) Check that the passenger has both feet
on the floor of the footwell and is securelyholding on to the operator. Never allow a
passenger to ride in front of the operator.
(6) Start the engine, look in all directions, and
then accelerate to planing speed.
To board when it is difficult to balance the wa-
tercraft at a standstill:
(1) While the passenger is steadying the wa-
tercraft, pull yourself up onto the boarding
platform into a kneeling position, and
then move to the seat and sit astride to
balance the watercraft.
(2) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(3) Start the engine and keep it at idle.
(4) Have the passenger pull him or herself up
onto the boarding platform into a kneeling
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Operation
65
EJU37091
Post-operation care
To keep your watercraft in top shape, always
take it out of the water after using it and per-
form the following procedures. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deterioration
of the jet unit components and hull finish. Ma-
rine organisms and corrosion are some of the
conditions that can adversely affect the life of
many watercraft components.
(1) Remove the watercraft from the water.
(2) Wash down the hull, handlebars, and jet
unit with fresh water.
(3) Remove the seats and check the engine
compartment for water. To drain excess
water, remove the stern drain plugs, and
then raise the bow of the watercraft
enough to allow the water in the bilge to
drain out.
TIP:
This watercraft is equipped with a jet vacuum
bilge draining system and an electric bilge
draining system that remove water from the
engine compartment while you are underway.
However, some residual water will remain,
therefore remove the stern drain plugs to
drain the water. (See page 47 for bilge drain-
ing procedures.)
(4) Place the watercraft in a horizontal posi-
tion.(5) Flush the cooling system to prevent it
from clogging with salt, sand, or dirt. (See
page 67 for flushing procedures.)
(6) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00571]
(7) Wipe the engine and engine compart-
ment dry with a clean cloth (repeat step 3,
if necessary).
(8) Wipe the hull, handlebars, and jet unit dry
with a clean cloth.
(9) Spray a rust inhibitor on metallic parts to
minimize corrosion.
(10) Allow the engine compartment to air dry
completely before installing the seats.
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Maintenance and care
68
water passages by alternately squeezing
and releasing the throttle lever for 10 to
15 seconds.
(8) Stop the engine.
(9) Remove the garden hose adapter and in-
stall the flushing hose connector cap.
(10) Install the watertight compartment and
the rear seat.
EJU36911Lubrication
(1) Lubricate all cables such as the throttle
and steering cables.
Use a suitable marine grease applicator
to pressure-lubricate the cables and
purge out any moisture between the inner
and outer cables.
(2) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
75.
EJU33681Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
NOTICE: Always keep the battery
charged. Storing a discharged batterycan cause permanent battery damage.
[ECJ00101]
To check the condition of the battery, check
the specific gravity of the electrolyte or mea-
sure the voltage at both battery terminals.
Charge the battery if the voltage is less than
12 volts.
It is recommended to have a Yamaha dealer
check the specific gravity and charge the bat-
tery. If you maintain the battery yourself, be
sure to read and follow the instructions provid-
ed with the battery tester and charger you
use.
EJU33731Cleaning the watercraft
Clean the watercraft before storing it for a long
period.
(1) Wash down the hull, handlebars, and jet
unit with fresh water.
(2) Rinse the engine and engine compart-
ment with fresh water. Drain all of the wa-
ter and wipe up any remaining moisture
with clean, dry rags. NOTICE: Do not
use high-pressure water when rinsing
the engine and engine compartment
as severe engine damage could result.
[ECJ00111]
(3) Spray the engine’s exterior with a rust in-
hibitor and lubricant.
(4) Wax the hull with a non-abrasive wax.
(5) Wipe all vinyl and rubber components,
such as the seat and engine compart-
ment seals, with a vinyl protectant. Specific gravity (for reference):
1.28 at 20 °C (68 °F)
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