PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to“”, then disconnect
the negative lead before discon-
necting the positive lead.
[ECA16302]
2. If the battery will be stored for more
than two months, check the specif-
ic gravity of the electrolyte at least
once a month and fully charge the
battery whenever necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals and
that the breather hose is properlyrouted, in good condition, and not
obstructed. NOTICE: If the
breather hose is positioned in
such a way that the frame is ex-
posed to electrolyte or gas ex-
pelled from the battery, the
frame could suffer structural
and external damages.
[ECA10601]EAU23503
Replacing the fuse The fuse holder is located behind panel
A. (See page 6-6.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to“” and turn off all
electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
1. Fuse
1
ZAUM0282
U3C6E1E0.book Page 20 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU25881
Troubleshooting Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
U3C6E1E0.book Page 23 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6Engine overheating
WARNING
EWA10400
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U3C6E1E0.book Page 25 Friday, August 8, 2008 10:09 AM
SCOOTER CARE AND STORAGE
7-2
7Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter mayremain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down. NOTICE:
Do not use warm water since it
increases the corrosive action
of the salt.
[ECA10791]
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
WARNING
EWA10941
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performanceand cornering behavior.
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
SCOOTER CARE AND STORAGE
7-3
7
NOTICE
ECA10800
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from thelens.
EAU26301
Storage Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.NOTICE
ECA10820
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.2. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
SPECIFICATIONS
8-2
8
Rear tire:Type:
Tubeless
Size:
140/60-13 57L (MICHELIN), 53P (PIRELLI)
Manufacturer/model:
MICHELIN / PILOT SPORT
Manufacturer/model:
PIRELLI / EVO22Loading:Maximum load:
180 kg (397 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
150 kPa (1.50 kgf/cm², 22 psi)
Rear:
150 kPa (1.50 kgf/cm², 22 psi)
Loading condition:
90–180 kg (198–397 lb)
Front:
160 kPa (1.60 kgf/cm², 23 psi)
Rear:
170 kPa (1.70 kgf/cm², 25 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
13xMT3.00
Rear wheel:Wheel type:
Cast wheel
Rim size:
13xMT3.50Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 3 or 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 3 or 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
80.0 mm (3.15 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
70.0 mm (2.76 in)
Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
CB4-LB(GS), YB4L-B(YUASA)
Voltage, capacity:
12 V, 4.0 AhHeadlight:Bulb type:
IncandescenceBulb voltage, wattage × quantity:Headlight:
12 V, 35 W/35.0 W × 1
Tail/brake light:
12 V, 21.0 W/5.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Meter lighting:
12 V, 1.7 W × 2
High beam indicator light:
12 V, 1.7 W × 1
Oil level warning light:
12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 1
Coolant temperature warning light:
12 V, 1.7 W × 1
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
INDEXAAcceleration and deceleration................. 5-2
Air filter element, cleaning..................... 6-10BBattery................................................... 6-19
Brake fluid, changing ............................ 6-16
Brake fluid level, checking .................... 6-15
Brake lever, front..................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating........................ 6-16
Braking .................................................... 5-2CCarburetor,adjusting ............................. 6-11
Care ........................................................ 7-1
Catalytic converters ................................ 3-7
Centerstand, checking and
lubricating ........................................... 6-17
Coolant.................................................... 6-9
Coolant temperature warning light .......... 3-2
Cowling and panel, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-4EEngine break-in ....................................... 5-3
Engine oil ................................................ 3-8FFinal transmission oil .............................. 6-8
Front and rear brake lever free play,
checking ............................................. 6-14
Front and rear brake pads, checking .... 6-14
Front fork, checking .............................. 6-17
Fuel ......................................................... 3-6
Fuel consumption, tips for reducing ........ 5-3Fuel gauge.............................................. 3-4
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-20
HHandlebar switches ................................ 3-4
Headlight bulb, replacing ...................... 6-21
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator and warning lights .................... 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-9MMain switch/steering lock........................ 3-1
Model label ............................................. 9-2OOil level warning light.............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2RRider seat ............................................... 3-9SSafe-riding points.................................... 1-5
Safety information................................... 1-1
Shock absorber assembly, adjusting
(if equipped) ....................................... 3-11
Spark plug, checking .............................. 6-7
Specifications ......................................... 8-1
Speedometer unit ................................... 3-3Starting a cold engine ............................. 5-1
Starting off ............................................... 5-2
Start switch.............................................. 3-4
Steering, checking................................. 6-18
Storage.................................................... 7-3
Storage compartments .......................... 3-10
TTachometer (if equipped) ........................ 3-3
Tail/brake light bulb, replacing .............. 6-22
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Tires ...................................................... 6-12
Troubleshooting .................................... 6-23
Troubleshooting charts.......................... 6-24
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4VVehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-18
Wheels .................................................. 6-13
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM