PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
EAU22500
Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 2 mm (0.08 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU22580
Checking the brake fluid level Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:
When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.
Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Lining thickness
1
ZAUM0278
1. Minimum level mark
11
ZAUM0280
Recommended brake fluid:
DOT 4
U3C6E1E0.book Page 15 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
63. Turn the key to“” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUM2111
Replacing the headlight bulb If the headlight bulb burns out, replace
it as follows.NOTICE
ECA10670
It is advisable to have a Yamahadealer perform this job.
1. Remove cowling A. (See page
6-6.)
2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the burnt out bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Connect the coupler.6. Install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
Specified fuse:
7.5 A
1. Headlight bulb holder
1
ZAUM0283
U3C6E1E0.book Page 21 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6
EAU24133
Replacing the tail/brake light
bulb 1. Remove the tail/brake light lens by
removing the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]
ZAUM0284
ZAUM0285ZAUM0286
U3C6E1E0.book Page 22 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6Engine overheating
WARNING
EWA10400
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U3C6E1E0.book Page 25 Friday, August 8, 2008 10:09 AM
INDEXAAcceleration and deceleration................. 5-2
Air filter element, cleaning..................... 6-10BBattery................................................... 6-19
Brake fluid, changing ............................ 6-16
Brake fluid level, checking .................... 6-15
Brake lever, front..................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating........................ 6-16
Braking .................................................... 5-2CCarburetor,adjusting ............................. 6-11
Care ........................................................ 7-1
Catalytic converters ................................ 3-7
Centerstand, checking and
lubricating ........................................... 6-17
Coolant.................................................... 6-9
Coolant temperature warning light .......... 3-2
Cowling and panel, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-4EEngine break-in ....................................... 5-3
Engine oil ................................................ 3-8FFinal transmission oil .............................. 6-8
Front and rear brake lever free play,
checking ............................................. 6-14
Front and rear brake pads, checking .... 6-14
Front fork, checking .............................. 6-17
Fuel ......................................................... 3-6
Fuel consumption, tips for reducing ........ 5-3Fuel gauge.............................................. 3-4
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-20
HHandlebar switches ................................ 3-4
Headlight bulb, replacing ...................... 6-21
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator and warning lights .................... 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-9MMain switch/steering lock........................ 3-1
Model label ............................................. 9-2OOil level warning light.............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2RRider seat ............................................... 3-9SSafe-riding points.................................... 1-5
Safety information................................... 1-1
Shock absorber assembly, adjusting
(if equipped) ....................................... 3-11
Spark plug, checking .............................. 6-7
Specifications ......................................... 8-1
Speedometer unit ................................... 3-3Starting a cold engine ............................. 5-1
Starting off ............................................... 5-2
Start switch.............................................. 3-4
Steering, checking................................. 6-18
Storage.................................................... 7-3
Storage compartments .......................... 3-10
TTachometer (if equipped) ........................ 3-3
Tail/brake light bulb, replacing .............. 6-22
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Tires ...................................................... 6-12
Troubleshooting .................................... 6-23
Troubleshooting charts.......................... 6-24
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-22
Turn signal switch ................................... 3-4VVehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-18
Wheels .................................................. 6-13
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM