2009 VOLVO XC60 check engine

05 During your trip
Refueling05
209
CAUTION\b
Do not refuel with the engine running 2
.
Turn the ignition off or to position I. If the
ignition is on, an incorrect reading could
occur in the fuel gauge.
\b Avoid overfilling the fuel tank. Do not
press the handle on the filler nozzle
more than one extra time. Too much
fuel in the tank in hot weather conditions
can cause the fuel to overflow. Overfill-
ing could also cause damage to the
emission control systems. Emission controls
Three-way catalytic converter
\b
Keep your engine properly tuned. Certain
engine malfunctions, particularly involving
the electrical, fuel or distributor ignition
systems, may cause unusually high three-
way catalytic converter temperatures. Do
not continue to operate your vehicle if you
detect engine misfire, noticeable loss of
power or other unusual operating condi-
tions, such as engine overheating or back-
firing. A properly tuned engine will help avoid malfunctions that could damage the
three-way catalytic converter.
\b Do not park your vehicle over combustible
materials, such as grass or leaves, which
can come into contact with the hot exhaust
system and cause such materials to ignite
under certain wind and weather condi-
tions.
\b Excessive starter cranking (in excess of
one minute), or an intermittently firing or
flooded engine can cause three-way cata-
lytic converter or exhaust system over-
heating.
\b Remember that tampering or unauthorized
modifications to the engine, the Engine
Control Module, or the vehicle may be ille-
gal and can cause three-way catalytic con-
verter or exhaust system overheating. This
includes: altering fuel injection settings or
components, altering emission system
components or location or removing com-
ponents, and/or repeated use of leaded
fuel.
NOTE Unleaded fuel is required for vehicles with
three-way catalytic converters.
Heated oxygen sensorsThe heated oxygen sensors monitor the oxy-
gen content of the exhaust gases. Readings
are fed into a control module that continuously
monitors engine functions and controls fuel
injection. The ratio of fuel to air into the engine
is continuously adjusted for efficient combus-
tion to help reduce harmful emissions.
2
If the fuel filler cap is not closed tightly or if the engine is running\
when the vehicle is refueled, the Check Engine Light (malfunction indi\
cator lamp) may indicate a fault. However, your vehicle\fs
performance will not be affected. Use only Volvo original or approved fu\
el filler caps.

05 During your trip
Loading05
}}
211
WARNING\b
Cover sharp edges on long loads to help
prevent injury to occupants. Secure the
load to help prevent shifting during sud-
den stops.
\b Always secure large and heavy objects
with a seat belt or cargo retaining
straps.
\b Always secure the load to help prevent
it from moving in the event of sudden
stops.
\b Switch off the engine, apply the parking
brake and put the gear selector in P
when loading and unloading the vehicle. Grocery bag holder*
Grocery bag holder under the floor of the cargo
area
The grocery bag holder holds shopping bags
in place.
1. Open the hatch in the floor of the cargo
area.
2. Secure the shopping bags with the strap. Roof loads
Using load carriersLoad carriers are available as Volvo accesso-
ries. Observe the following points when in use:
\b
To avoid damaging your vehicle and to
achieve maximum safety when driving, we
recommend using the load carriers that
Volvo has developed especially for your
vehicle.
\b Volvo-approved removable roof racks are
designed to carry the maximum allowable
roof load for this vehicle: 220 lbs (100 kg).
For non-Volvo roof racks, check the man-
ufacturer\fs weight limits for the rack.
\b Never exceed the rack manufacturer\fs
weigh limits and never exceed the maxi-
mum rated roof load of 220 lbs (100 kg).
\b Avoid single-point loads. Distribute loads
evenly.
\b Place heavier cargo at the bottom of the
load.
\b Secure the cargo correctly with appropri-
ate tie-down equipment.
\b Check periodically that the load carriers
and load are properly secured.
\b Remember that the vehicle\fs center of
gravity and handling change when you
carry a load on the roof. G017745

05 During your trip
Towing a trailer05
}}
217
Introduction
Volvo recommends the use of Volvo trailer
hitches that are specially designed for the vehi-
cle.
NOTE
See page 282 for the maximum trailer and
tongue weights recommended by Volvo.
\b
Observe the legal requirements of the
state/province in which the vehicles are
\b All Volvo models are equipped with
energy-absorbing shock-mounted bump-
ers. Trailer hitch installation should not
interfere with the proper operation of this
bumper system.
Trailer towing does not normally present any
particular problems, but take into considera-
tion:
\b Increase tire pressure to recommended
full. See the tire inflation tables beginning
on page 258.
\b When your vehicle is new, avoid towing
heavy trailers during the first 620 miles
(1,000 km).
\b Maximum speed when towing a trailer:
50 mph (80 km/h).
\b Engine and transmission are subject to
increased loads. Therefore, engine coolant
temperature should be closely watched when driving in hot climates or hilly terrain.
Use a lower gear and turn off the air con-
ditioner if the temperature gauge needle
enters the red range.
\b If the automatic transmission begins to
overheat, a message will be displayed in
the text window.
\b Avoid overload and other abusive opera-
tion.
\b Hauling a trailer affects handling, durabil-
ity, and economy.
\b It is necessary to balance trailer brakes
with the towing vehicle brakes to provide a
safe stop (check and observe state/local
regulations).
\b Do not connect the trailer\fs brake system
directly to the vehicle\fs brake system.
\b More frequent vehicle maintenance is
required.
\b Remove the ball and drawbar assembly
when the hitch is not being used.
\b Volvo recommends the use of synthetic
engine oil when towing a trailer over long
distances or in mountainous areas.
WARNING \b
Bumper-attached trailer hitches must
not be used on Volvos, nor should
safety chains be attached to the
bumper.
\b Trailer hitches attaching to the vehicle
rear axle must not be used.
\b Never connect a trailer\fs hydraulic
brake system directly to the vehicle
brake system, nor a trailer\fs lighting
system directly to the vehicle lighting
system. Consult your nearest author-
ized Volvo retailer for correct installa-
tion.
\b When towing a trailer, the trailer\fs safety
wire must be correctly fastened to the
hole or hook provided in the trailer hitch
on the vehicle. The safety wire should
never be fastened to or wound around
the drawbar ball.

05 During your trip
Emergency towing05
221
NOTEDuring towing, ignition mode
II should be
used so that the lighting can be switched on.
CAUTION Vehicles with AWD (All Wheel Drive) with the
front wheels off the ground should not be
towed at speeds above 50 mph (70 km/h) or
for distances longer than 30 miles (50 km).
CAUTION
\b
Please check with state and local
authorities before attempting this type
of towing, as vehicles being towed are
subject to regulations regarding maxi-
mum towing speed, length and type of
towing device, lighting, etc.
\b If the vehicle\fs battery is dead, do not
attempt to start the vehicle by pushing
or pulling it as this will damage the
three-way catalytic converter(s). The
engine must be jump started using an
auxiliary battery (see page 107).
\b If the vehicle is being towed on a flat bed
truck, the towing eyelets must not be
used to pull the vehicle up onto the flat
bed or to secure the vehicle on the flat
bed. Consult the tow truck operator.
Towing vehicles with front wheel drive/
All Wheel Drive
Volvo recommends the use of flat bed equip-
ment.
\b
If wheel lift equipment must be used,
please use extreme caution to help avoid
damage to the vehicle.
In this case, the
vehicle should be towed with the rear
wheels on the ground if at all possible.
\b If it is absolutely necessary to tow the vehi-
cle with the front wheels on the ground,
please refer to the towing information on
page 220.
CAUTION \b
Sling-type equipment applied at the
front will damage radiator and air con-
ditioning lines.
\b It is equally important not to use sling-
type equipment at the rear or apply lift-
ing equipment inside the rear wheels;
serious damage to the rear axle may
result.
\b If the vehicle is being towed on a flat bed
truck, the towing eyelets must not be
used to secure the vehicle on the flat
bed. Consult the tow truck operator.

06 Maintenance and specifications
Maintaining your car06
}}
225
Owner maintenance
Periodic maintenance requirements and inter-
vals are described in your vehicle\fs Warranty
and Service Records Information booklet.
The following points can be carried out
between the normally scheduled maintenance
services.
Each time the car is refueled:
\b
Check the engine oil level.
\b Clean the windshield, windshield wipers,
headlights, and tail lights.
Monthly:
\bCheck cold tire pressure in all tires. Inspect
the tires for wear.
\b Check that engine coolant and other fluid
levels are between the indicated "min" and
"max" markings.
\b Clean interior glass surfaces with a glass
cleaner and soft paper towels.
\b Wipe driver information displays with a soft
cloth.
\b Visually inspect battery terminals for cor-
rosion. Corrosion may indicate a loose ter-
minal connector, or a battery near the end
of its useful service life. Consult your Volvo
retailer for additional information.
As needed:Wash the car, including the undercarriage, to
reduce wear that can be caused by a buildup
of dirt, and corrosion that can be caused by salt
residues.
Clean leaves and twigs from air intake vents at
the base of the windshield, and from other pla-
ces where they may collect.
NOTE Complete service information for qualified
technicians is available online for purchase
or subscription at www.volvotechinfo.com.
Hoisting the vehicle
If a garage jack is used to lift the vehicle, the
two jack attachments points should be used.They are specially reinforced to bear the weight
of the vehicle. A garage jack can also be placed
under the front of the engine support frame.
Take care not to damage the splash guard
under the engine. Ensure that the jack is posi-
tioned so that the vehicle cannot slide off it.
Always use axle stands or similar structures.
If a two-post hoist is used to lift the vehicle, the
front and rear lift arm pads should be centered
under the reinforced lift plates on the inboard
edge of the sill rail (see illustration).
Emission inspection readiness
What is an Onboard Diagnostic System
(OBD II)?
OBD II is part of your vehicle\fs computerized
engine management system. It stores diagnos-
tic information about your vehicle\fs emission
controls. It can light the Check Engine light
(MIL) if it detects an emission control "fault." A
"fault" is a component or system that is not
performing within an expected range. A fault
may be permanent or temporary. OBD II will
store a message about any fault.
How do states use OBD II for emission
inspections?
Many states connect a computer directly to a
vehicle\fs OBD II system. The inspector can
then read "faults." In some states, this type of

06 Maintenance and specificationsMaintaining your car 06
226 inspection has replaced the tailpipe emission
test.
How can my vehicle fail OBD II emission
inspection?
Your vehicle can fail OBD II emission inspec-
tion for any of the following reasons.
\b
If your Check Engine (MIL) light is lit, your
vehicle may fail inspection.
\b If your vehicle\fs Check Engine light was lit,
but went out without any action on your
part, OBD II will still have a recorded fault.
Your vehicle may pass or fail, depending
on the inspection practices in your area.
\b If you had recent service that required dis-
connecting the battery, OBD II diagnostic
information may be incomplete and "not
ready" for inspection. A vehicle that is not
ready may fail inspection.
How can I prepare for my next OBD II
emission inspection?
\bIf your Check Engine (MIL) light is lit – or
was lit but went out without service, have
your vehicle diagnosed and, if necessary,
serviced by a qualified Volvo technician.
\b If you recently had service for a lit Check
Engine light, or if you had service that
required disconnecting the battery, a
period of driving is necessary to bring the
OBD II system to "ready" for inspection. A
half-hour trip of mixed stop-and-go/high- way driving is typically needed to allow
OBD II to reach readiness. Your Volvo
retailer can provide you with more infor-
mation on planning a trip.
\b Maintain your vehicle in accordance with
your vehicle\fs maintenance schedule.

06 Maintenance and specifications
Hood and engine compartment06
227
Opening and closing the hood
Pull the lever located under the left side of
the dash to release the hood lock. A sym-
bol will illuminate when the hood has been
released.
Lift the hood slightly. Press the release
control (located under the right front edge
of the hood) to the left, and lift the hood
WARNING Check that the hood locks properly when
closed.
Engine compartment, overview
The appearance of the engine compartment
may vary depending on engine model.
Coolant expansion tank
Power steering fluid reservoir
Engine oil dipstick
Radiator
Filler cap for engine oil
Cover over brake fluid reservoir Battery
Relay and fuse box
Washer fluid reservoir
Air cleaner
WARNING
The cooling fan may start or continue to
operate (for up to 6 minutes) after the engine
has been switched off.
WARNING
The ignition should always be completely
switched off before performing any opera-
tions in the engine compartment.
The distributor ignition system operates at
very high voltages. Special safety precau-
tions must be followed to prevent injury.
Always turn the ignition off when:
\b
Replacing distributor ignition compo-
nents e.g. plugs, coil, etc.
\b Do not touch any part of the distributor
ignition system while the engine is run-
ning. This may result in unintended
movements and body injury. G031910 G031911

06 Maintenance and specificationsEngine oil 06
228 Checking the engine oil
The oil level should be checked every time the
vehicle is refueled. This is especially important
during the period up to the first scheduled
maintenance service.
\b
See page 283 for oil specifications.
\b Refer to the Warranty and Service Records
Information booklet for information on the
oil change intervals.
Volvo recommends Castrol oil products.
CAUTION \b
Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
\b Oil that is lower than the specified qual-
ity can damage the engine.
\b Volvo does not recommend the use of
oil additives.
\b Always add oil of the same type and
viscosity as already used.
\b Never fill oil above the
MAX mark. This
could cause an increase in oil consump-
tion.
Checking and adding oil Location of the filler cap and dipstick
NOTE
Before checking the oil:
\b
The car should be parked on a level sur-
face when the oil is checked.
\b If the engine is warm, wait for at least
10 – 15 minutes after the engine has
been switched off before checking the
oil. The oil level must be between the MIN and MAX
marks on the dipstickChecking the oil1.
Pull out the dipstick and wipe it with a lint-
free rag.
2. Reinsert the dipstick, pull it out, and check
the oil level. The level must be between the
MIN and MAX marks.
3. Add oil if necessary. If the level is close to the MIN mark, add approximately
0.5 US quarts (0.5 liters) of oil.
4. Recheck the level and add more oil if nec-
essary until the level is near the MAX mark. G031914 G02173
7