2009 VOLVO S60 maintenance

Contents
7
09
09 Maintenance and servicingVolvo service........................................... 184
Maintaining your vehicle......................... 185
Emission inspection readiness............... 186
Working on your vehicle......................... 187
Hood and engine compartment.............. 189
Engine oil................................................ 190
Fluids....................................................... 192
Wiper blades........................................... 194
Battery..................................................... 195
Replacing bulbs...................................... 198
Fuses....................................................... 206
10
10 AudioIntroduction............................................. 216
Audio system HU-650 - overview........... 217
Audio system HU-850 - overview........... 218
Radio functions HU-650/HU-850............ 219
RBDS functions HU-650/HU-850........... 223
HU-650 - CD player................................ 226
HU-850 - internal CD changer................ 227
External CD changer (option).................. 228
Dolby Surround Pro Logic II - HU-850
only.........................................................229
Audio systems - specifications...............230
11
11 SpecificationsLabel information.................................... 234
Dimensions............................................ 236
Weights ..................................................238
Capacities............................................... 240
Engine specifications.............................. 242
Bulbs....................................................... 243
Electrical system..................................... 244
Three-way catalytic converter................. 245
Suspension............................................. 246
Volvo programs....................................... 247

Introduction
Volvo and the environment
11
WARNING
CALIFORNIA proposition 65
Engine exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the state of Cali-
fornia to cause cancer, and birth defects or
other reproductive harm. In addition, certain
fluids contained in vehicles and certain
products of component wear contain or
emit chemicals known to the State of Cali-
fornia to cause cancer, and birth defects or
other reproductive harm.Volvo is committed to the well being of its cus-
tomers. As a natural part of this commitment,
we care about the environment in which we all
live. Caring for the environment means an
everyday involvement in reducing our environ-
mental impact. Volvo's environmental activities
are based on a holistic view, which means we
consider the overall environmental impact of a
product throughout its complete life cycle. In
this context, design, production, product use,
and recycling are all important considerations.
In production, Volvo has partly or completely
phased out several chemicals including CFCs,
lead chromates, asbestos, and cadmium; and
reduced the number of chemicals used in our
plants 50% since 1991.
Volvo was the first in the world to introduce into
production a three-way catalytic converter witha Lambda sond, now called the heated oxygen
sensor, in 1976. The current version of this
highly efficient system reduces emissions of
harmful substances (CO, HC, NOx) from the
exhaust pipe by approximately 95-99% and
the search to eliminate the remaining emis-
sions continues. Volvo is the only automobile
manufacturer to offer CFC-free retrofit kits for
the air conditioning system of all models as far
back as the 1975 model 240. Advanced elec-
tronic engine controls and cleaner fuels are
bringing us closer to our goal. After Volvo vehi-
cles and parts have fulfilled their use, recycling
is the next critical step in completing the life
cycle. The metal content is about 75% of the
total weight of a vehicle, which makes the vehi-
cle among the most recycled industrial prod-
ucts. In order to have efficient and well-
controlled recycling, dismantling information is
available for all Volvo models. For Volvo, all
homogeneous plastic parts weighing more
than 3.4 oz. (100 grams) are marked with inter-
national symbols that indicate how the com-
ponent is to be sorted for recycling. In addition
to continuous environmental refinement of
conventional gasoline-powered internal com-
bustion engines, Volvo is actively looking at
advanced technology alternative-fuel vehicles.
When you drive a Volvo, you become our part-
ner in the work to lessen the car's impact onthe environment. To reduce your vehicle's
environmental impact, you can:
•
Maintain proper air pressure in your tires.
Tests have shown decreased fuel econ-
omy with improperly inflated tires.
•
Follow the recommended maintenance
schedule in your Warranty and Service
Records Information booklet.
•
Drive at a constant speed whenever pos-
sible.
•
See a trained and qualified Volvo service
technician as soon as possible for inspec-
tion if the check engine (malfunction indi-
cator) light illuminates, or stays on after the
vehicle has started.
•
Properly dispose of any vehicle-related
waste such as used motor oil, used batter-
ies, brake pads, etc.
•
When cleaning your vehicle, please use
genuine Volvo car care products. All Volvo
car care products are formulated to be
environmentally friendly.
For additional information regarding the envi-
ronmental activities in which Volvo Cars of
North America, LLC and Volvo Car Corporation
are involved, visit our Internet home page at:
http://www.volvocars.us.

01 Safety
Seat belts
0119
from the belt and insure that it fits close to the
body without any twists.
As a pregnancy progresses, pregnant drivers
should adjust their seats and steering wheel
such that they can easily maintain control of the
vehicle as they drive (which means they must
be able to easily operate the foot pedals and
steering wheel). Within this context, they
should strive to position the seat with as large
a distance as possible between their belly and
the steering wheel.Child seatsPlease see page 33 for information on secur-
ing child seats with the seat belts.Seat belt maintenanceCheck periodically that the seat belts are in
good condition. Use water and a mild deter-
gent for cleaning. Check seat belt mechanism
function as follows: attach the seat belt and pull
rapidly on the strap.
WARNING
•
Never use a seat belt for more than one
occupant.
•
Never wear the shoulder portion of the
belt under the arm, behind the back or
otherwise out of position. Such use
could cause injury in the event of an
accident.
•
Seat belts lose much of their strength
when exposed to violent stretching and
should be replaced after any collision,
even if they appear to be undamaged.
•
Never repair the belt yourself; have this
work done by an authorized Volvo serv-
ice technician only.
•
Any device used to induce slack into the
shoulder belt portion of the three-point
belt system will have a detrimental
effect on the amount of protection avail-
able to you in the event of a collision.
•
The seat back should not be tilted too
far back. The shoulder belt must be taut
in order to function properly.
•
Do not use child safety seats or child
booster cushions/backrests in the front
passenger's seat. We also recommend
that children who have outgrown these
devices sit in the rear seat with the seat
belt properly fastened.

01 SafetyOccupant Weight Sensor (OWS)
0126
WARNING
If a fault in the system is detected and indi-
cated as explained on the previous page, be
aware that the passenger's side front airbag
will not deploy in the event of a collision.
In this case, the safety systems and Occu-
pant Weight Sensor should be inspected by
a trained and qualified Volvo service tech-
nician as soon as possible.
WARNING
•
Never try to open, remove, or repair any
components in the OWS system. This
could result in system malfunction.
Maintenance or repairs should only be
carried out by an authorized Volvo serv-
ice technician.
•
The front passenger's seat should not
be modified in any way. This could
reduce pressure on the seat cushion,
which might interfere with the OWS sys-
tem's function.
The OWS is designed to disable (will not inflate)
the passenger's side front airbag when a rear
facing infant seat, a forward-facing child
restraint, or a booster seat is detected. ThePASSENGER AIRBAG OFF
indicator lamp
will illuminate and stay on to remind you thatthe passenger's side front airbag is disabled
(see the following table).
Passenger's
seat occu-
pancy status
OWS indica-
tor light sta-
tus
Passenger's
side front
airbag sta-
tus
Seat unoc-
cupied
OWS indica-
tor light
is
not lit
Passenger's
side front
airbag disa-
bled
Seat occu-
pied by low
weight
occupant/
object
A
OWS indica-
tor lightlights up
Passenger's
side front
airbag disa-
bled
Seat occu-
pied by
heavy occu-
pant/object
OWS indica-
tor light
is
not lit
Passenger's
side front
airbag ena-
bled
AVolvo recommends that children always be properly
restrained in appropriate child restraints in the rear seats.In
rare situations when the seat belt is not properly fastened,
some child restraints may not be detected by the OWS
because there is very little weight on the vehicle seat cush-
ion. In these cases the passenger's side front airbag may be
disabled, but the
PASSENGER AIRBAG OFF
indicator lamp will not be lit. Do not assume that the pas-
senger's side front airbag is disabled unless the
PAS-
SENGER AIRBAG OFF
indicator lamp is lit. Makesure the child restraint is properly installed (turn the vehicle
off, remove the child restraint from the vehicle and reinstall
the restraint following the child restraint manufacturer's
instructions) and that the
PASSENGER AIRBAG
OFF
indicator lamp is on, or move the child restraint to the
rear seat.
The OWS is designed to enable (may inflate)
the passenger's side front airbag anytime the
system senses that a person of adult size is
sitting properly in the front passenger's seat.
The
PASSENGER AIRBAG OFF
indicator
lamp will be off and remain off.
If a person of adult size is sitting in the front
passenger's seat, but the
PASSENGER
AIRBAG OFF
indicator lamp is on, it is possi-
ble that the person isn't sitting properly in the
seat. If this happens:
•
Turn the vehicle off and ask the person to
place the seatback in an upright position.
•
Have the person sit upright in the seat,
centered on the seat cushion, with the per-
son's legs comfortably extended.
•
Restart the vehicle and have the person
remain in this position for about two
minutes. This will allow the system to
detect that person and enable the pas-
senger's frontal airbag.
•
If the
PASSENGER AIRBAG OFF
indica-
tor lamp remains on even after this, the
person should be advised to ride in the rear
seat.

02 Instruments and controls
Indicator and warning symbols
0255
Message
Meaning
STOP SAFELY
Stop the car in a safe place and switch off the engine to help prevent the risk of serious
damage.
STOP ENGINE
Stop the car in a safe place and switch off the engine to help prevent the risk of serious
damage.
SERVICE URGENT
Take your vehicle to a trained and qualified Volvo service technician for inspection immedi-
ately.
SEE MANUAL
Refer to your owner's manual. For additional information, please contact your Volvo retailer.
SERVICE REQUIRED
Take your vehicle to a trained and qualified Volvo service technician for inspection at your
convenience (but preferably before the next scheduled maintenance service).
FIX NEXT SERVICE
Have the system affected inspected at the next scheduled maintenance service.
TIME FOR REGULAR SERVICE
This message will be displayed at 7,500 mile (12,000 km) intervals, after 750 hours of driving
or after 12 months, whichever occurs first, to remind the driver that the service interval has
been exceeded. The message will be displayed for 2 minutes each time the vehicle is started
until reset by a trained and qualified Volvo service technician.
OIL LEVEL LOW - FILL OIL
Check the oil level and top up if necessary. See page 191.
OIL LEVEL LOW - STOP SAFELY
Stop as soon as possible and switch off the engine, check the oil level and top up if necessary.
see page 191.
OIL LEVEL LOW - STOP ENGINE
Stop as soon as possible and switch off the engine, check the oil level and top up if necessary,
see page 191.
OIL LEVEL LOW - SEE MANUAL
Stop as soon as possible and switch off the engine, check the oil level and top up if necessary,
see page 191.
DSTC SPIN CONTROL OFF
The stability system's spin control function has been turned off. See page 138 for details.

03 ClimateClimate control systems - general information
0386
Condensation on the inside of the
windowsThe defroster function should be used to
remove fog or mist from the inside of the win-
dows. Keeping the windows clean with a com-
mercially available window washing spray will
also help prevent fogging or misting.Ice and snowAlways keep the air intake grille at the base of
the windshield free of snow.Cabin air filterReplace the cabin air filter with a new one at
the recommended intervals. Please refer to
your Warranty and Service Records Informa-
tion booklet, or consult a trained and qualified
Volvo service technician for these intervals.
The filter should be replaced more often when
driving under dirty and dusty conditions. The
filter cannot be cleaned and therefore should
always be replaced with a new one.
SensorsThe sunlight sensor on the dashboard and pas-
senger compartment temperature sensor in
the ECC control panel should not be covered
in any way as this could cause incorrect infor-
mation to be sent to the ECC system.Parking the vehicle in warm weatherIf your vehicle has been parked in the sun in
warm weather, opening the windows and
moonroof (option) for several minutes before
driving will help release the warm air from the
passenger compartment. When the engine is
running, close the windows and moonroof and
use the recirculation function for several
minutes to enable the air conditioning to cool
the compartment as quickly as possible.Windows and optional moonroofThe ECC system will function best if the win-
dows and optional moonroof are closed. If you
drive with the moonroof open, we recommend
that you manually adjust the temperature and
blower control (the LED in the AUTO switch
should be off).
AccelerationThe air conditioning is momentarily disen-
gaged during full-throttle acceleration.Climate control maintenanceSpecial tools and equipment are required to
maintain and carry out repairs on the climate
system. Work of this type should only be done
by a trained and qualified Volvo service tech-
nician.RefrigerantVolvo cares about the environment. The air
conditioning system in your vehicle contains a
CFC-free refrigerant - R134a (HFC134a). This
substance will not deplete the ozone layer. The
system contains 1.5 lbs (700 g) R134a and
uses PAG oil.Climate system blowerThe climate system blower will be automati-
cally switched off when the engine is not run-
ning (even if the ignition key is in position Ior
II) to avoid unnecessary battery drain. To acti-
vate the blower, turn the control to the desired
setting.

06 Starting and driving
Economical driving
06
127 Economical driving conserves natural
resources
Better driving economy may be obtained by
thinking ahead, avoiding rapid starts and stops
and adjusting the speed of your vehicle to
immediate traffic conditions. Observe the fol-
lowing rules:•
Bring the engine to normal operating tem-
perature as soon as possible by driving
with a light foot on the accelerator pedal for
the first few minutes of operation. A cold
engine uses more fuel and is subject to
increased wear.
•
Whenever possible, avoid using the vehicle
for driving short distances. This does not
allow the engine to reach normal operating
temperature.
•
Drive carefully and avoid rapid acceleration
and hard braking.
•
Do not exceed posted speed limits.
•
Avoid carrying unnecessary items (extra
load) in the vehicle.
•
Maintain correct tire pressure. Check tire
pressure regularly (when tires are cold).
•
Remove snow tires when threat of snow or
ice has ended.
•
Note that roof racks, ski racks, etc,
increase air resistance and also fuel con-
sumption.
•
Avoid using automatic transmission kick-
down feature unless necessary.
•
However, at higher driving speeds, fuel
consumption will be lower with the air con-
ditioning on and the windows closed than
with the air conditioning off and the win-
dows open.
•
Using the onboard trip computer's fuel
consumption modes can help you learn
how to drive more economically.
Other factors that decrease gas mileage are:
•
Dirty air cleaner
•
Dirty engine oil and clogged oil filter
•
Dragging brakes
•
Incorrect front end alignment.
Some of the above mentioned items and others
are checked at the standard Maintenance
Service intervals.NOTE
Vehicles equipped with automatic transmis-
sions should use (D)rive as often as possible
and avoid using "kickdown" to help improve
fuel economy.
CAUTION
Drive slowly and carefully if going through
standing water (i.e. flooded roadways, etc.).
Damage to the engine could result if excess
water is drawn in through the air intake sys-
tem. Never drive the vehicle in water deeper
than 1 foot (300 mm).

06 Starting and driving
Towing a trailer
06``143
Volvo recommends the use of Volvo trailer
hitches that are specially designed for the vehi-
cle.•
Maximum trailer weight recommended by
Volvo is: Trailers without brakes: 1650 lbs
(750 kg) Trailers with brakes: 2" (50 mm)
ball - 3300 lbs* (1500 kg), 1 7/8 " (47 mm)
ball - 2000 lbs (900 kg). Observe the legal
requirements of the state/province in
which the vehicles are
•
All Volvo models are equipped with
energy-absorbing shock-mounted bump-
ers. Trailer hitch installation should not
interfere with the proper operation of this
bumper system.
Trailer towing does not normally present any
particular problems, but take into considera-
tion:
•
Increase tire pressure to recommended
full. See section "Wheels and tires."
•
When your vehicle is new, avoid towing
heavy trailers during the first 620 miles
(1000 km).
•
Recommended hitch tongue load is: Trailer
weightsbelow 2,650 lbs (1,200 kg) -
110 lbs (50 kg) Trailer weights above
2,650 lbs (1,200 kg) - 165 lbs (75 kg)
•
Maximum speed when towing a trailer:
50 mph (80 km/h).
•
Engine and transmission are subject to
increased loads. Therefore, engine coolant
temperature should be closely watched
when driving in hot climates or hilly terrain.
Use a lower gear and turn off the air con-
ditioner if the temperature gauge needle
enters the red range.
•
If the automatic transmission begins to
overheat, a message will be displayed in
the text window.
•
Avoid overload and other abusive opera-
tion.
•
Hauling a trailer affects handling, durabil-
ity, and economy.
•
It is necessary to balance trailer brakes
with the towing vehicle brakes to provide a
safe stop (check and observe state/local
regulations).
•
Do not connect the trailer's brake system
directly to the vehicle's brake system.
•
More frequent vehicle maintenance is
required.
•
Remove the ball and drawbar assembly
when the hitch is not being used.
•
Volvo recommends the use of synthetic
engine oil when towing a trailer over long
distances or in mountainous areas.
WARNING
•
Bumper-attached trailer hitches must
not be used on Volvos, nor should
safety chains be attached to the
bumper.
•
Trailer hitches attaching to the vehicle
rear axle must not be used.
•
Never connect a trailer's hydraulic
brake system directly to the vehicle
brake system, nor a trailer's lighting
system directly to the vehicle lighting
system. Consult your nearest trained
and qualified Volvo service technician
for correct installation.
•
When towing a trailer, the trailer's safety
wire must be correctly fastened to the
hole or hook provided in the trailer hitch
on the vehicle. The safety wire should
never be fastened to or wound around
the drawbar ball.NOTE
When parking the vehicle with a trailer on a
hill, apply the parking brake before putting
the gear selector in P (first/reverse gear on
manual transmissions). Always follow the
trailer manufacturer's recommendations for
wheel chocking.